Hybrid Turbo 2.0 TDI 170 hp, 03L145701A, 03L145701C, 03L145701E, 03L145702E, 03L145702J, 53039700189, 53039700131, 53039700138

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Hybrid
Hybrid Turbo 2.0 TDI 170 hp, 03L145701A, 03L145701C, 03L145701E, 03L145702E, 03L145702J, 53039700189, 53039700131, 53039700138
  • Hybrid Turbo 2.0 TDI 170 hp, 03L145701A, 03L145701C, 03L145701E, 03L145702E, 03L145702J, 53039700189, 53039700131, 53039700138
HYB03-400-131
Year: August 2008 to an unspecified date, depending on the vehicle
Power: 170 hp
displacement: 2.0 L
Engine code: CAHA, CGLB
Exchange
Gasket kit
Preparation course
€384.00 VAT included

320 tax excl.

Quantity
Manufacturing time: 15-20 working days

Description

This hybrid turbo for engine options 2.0 TDI of 170 hp is available in three levels of preparation. Each course includes an MFS compressor wheel Performance with documented mechanical properties, in order to d'adjust the compression capacity and flow rate' d'air' as part of the preparation.

The applications listed include, in particular, several models Audi as well as the Seat Exeo models fitted with engine codes CAHA or CGLB. Compatibility must always be confirmed using the turbo’s part number d'origin'.

Available products — Stage 1, Stage 2 and Stage 2+

Stage 1
Compressor wheel: MFS Performance high-speed
Dimensions: 36.96/46.00 mm
Blade configuration: 6+6
Bearing stop: 360°
Balancing: high speed at 150,000 rpm on a Cimat VSR test bench

This system is based on an MFS compressor wheel Performance designed for adjust the flow rate d'air, whilst retaining the dimensions and blade configuration specific to this course'. The final result depends on the engine management system and all the associated components.

Stage 2
Compressor wheel: MFS Performance high-speed oversized
Dimensions: 41.00/51.00 mm
Blade configuration: 11+0
Carter d'Admission:' reprofiled for to accommodate the wheel oversized
Bearing stop: 360°
Balancing: high speed at 150,000 rpm on a Cimat VSR test bench

The Stage 2 uses a larger-diameter wheel and a casing d'specifically re-profiled intake'. These modifications are designed to adjust the airflow and compression, with the resulting performance needing to be tailored to the engine’s overall configuration.

Stage 2+
Compressor wheel: MFS Performance high-speed oversized
Dimensions: 43.40/55.98 mm
Blade configuration: 10+0
Carter d'Admission:' reprofiled for to accommodate the wheel oversized
Bearing stop: 360°
Balancing: high speed at 150,000 rpm on a Cimat VSR test bench

The Stage 2+ is fitted with an MFS wheel Performance oversized with a 10+0 layout and a casing d're-profiled intake'. Increasing the dimensions may affect the available flow rate, response time and range d'optimal use; it must therefore be incorporated into a coherent plan'.

What is a hybrid turbo ?

A hybrid turbo is based on a turbocharger design that has been adapted to accommodate internal modifications. Depending on the course, these may relate to the compressor wheel, its dimensions, the configuration of its blades, or the casing d'the intake, the stop or the balancing of the rotor'.

The aim is d'adjust the compression capacity and flow rate' d'air from the turbocharger'. However, a hybrid turbo is not defined solely by the appearance of its impeller: its geometry, mechanical integration and how well it works with the other components of the engine are crucial.

MFS compressor wheel: standard or Performance ? ?

MFS stands for ‘Milled From Solid’, meaning a wheel machined from a solid block. This designation describes the manufacturing process, but it is not in itself sufficient to demonstrate an increase in flow rate d'air'.

A standard MFS wheel can retain a geometry equivalent to that d'origin'. An MFS wheel Performance may, in accordance with the documented design, use a blade diameter, profile or configuration suited to the intended purpose.

A standard MFS wheel can be just as shiny as an MFS wheel Performance. It is not its appearance that determines its performance, but its geometry and its ability to move more d'air'. A higher flow rate can help to increase power output when the engine management system and peripheral equipment are correctly configured.

Why does the geometry of the blades affect the flow rate? d'air?' ?

The compressor wheel draws in and then compresses the air fed to the engine. Its diameter, profile, height, width and the arrangement of the blades directly influence its aerodynamic behaviour. The right geometry can move more d'air under certain operating conditions'.

The result also depends on the compressor housing, the turbine section, the boost pressure and the engine tuning. A larger wheel is not necessarily the best option in all situations and may affect the turbo’s response time.

Reliability and balancing of the hybrid turbocharger

The three documented work placements include d'a 360° bearing stop, designed to distribute the axial forces borne by the rotating assembly more evenly'. This approach does not mean that d'proper lubrication, nor d'a compliant assembly'.

Every preparation benefits from d'high-speed balancing at 150,000 rpm on a Cimat VSR test bench'. Balancing helps to minimise vibrations and mechanical stresses on the rotor, without compensating for any defect d'installation, contamination or insufficient oil supply'.

Engine remapping and tuning

The engine management system needs to be adjusted for make the most of the hybrid turbo’s features. Mapping, boost pressure, fuel injection, air cooling d'The intake, exhaust, clutch and gearbox must be checked in accordance with the level of preparation'.

The wastegate must be adjusted during installation and when reprogramming the ECU. Simply replacing the turbocharger does not automatically result in a power increase: the outcome depends on the overall consistency and tuning of the engine.

Turbo part numbers

OEM part numbers

03L145701A
03L145701AV
03L145701AX
03L145701C
03L145701CV
03L145701CX
03L145701E
03L145701EV
03L145701EX
03L145702
03L145702E
03L145702EV
03L145702EX
03L145702J
03L145702JV
03L145702JX
03L145702N
03L145702NV
03L145702NX
03L145702V
03L145702X

Manufacturer’s part numbers

53039880189
53039700189
53039880131
53039700131
53039880138
53039700138
BV43A-189

Compatible vehicles and assignments

Audi
A4 (B8) 2.0 TDI — 170 hp
Engine 2.0 TDI — November 2008 to an unspecified date
Engine code : CAHA
A5 2.0 TDI — 170 hp
Engine 2.0 TDI — November 2008 to July 2011
Engine code : CAHA
A6 2.0 TDI — 170 hp
Engine 2.0 TDI — November 2008 to July 2011
Engine code : CAHA
Q5 2.0 TDI — 170 hp
Engine 2.0 TDI — August 2008 to April 2012
Engine codes: CAHA, CGLB
Seat
Exeo 2.0 TDI — 170 hp
Engine 2.0 TDI — April 2009 to May 2013
Engine code : CAHA

Additional technical specifications

Product type: Hybrid Turbo
Engine: 2.0 TDI
displacement : 2.0 L
Fuel: Diesel
Power d'Documented origin:' 170 hp
Engine codes: CAHA, CGLB
Installation periods: from August 2008 to an unspecified date, depending on the vehicle
Installation: configuration plug & play, unchanged d'documented installation'

Assembly instructions

⚠️ WARNING — IMPORTANT BEFORE ASSEMBLY

Before installation, identify and rectify the cause of the previous fault. Check the lubrication circuit, the supply and the return d'the oil and the cleanliness of all the pipes'.

Check the intake, ensure there are no foreign objects and check the condition of the peripheral components. Carry out the priming in accordance with the relevant guidelines and follow the vehicle manufacturer’s instructions.

The wastegate and engine management system must be adjusted during fitting by a qualified professional, taking into account the chosen tuning package and the vehicle’s mechanical configuration.

If a lubrication fault is not rectified, it may lead to the turbocharger failing again.

How do you choose the right turbo ?

Make a note of the part number shown on the plate or casing of your turbocharger d'original', then compare it with the OEM and manufacturer's specifications in this data sheet. Please also check the make, model, generation, engine type, power output, production period and engine code.

The same engine can be fitted with several different turbo set-ups. The part number d'Origin' therefore remains the main criterion for verification.

⚠️ Check your turbo’s part numbers

Before placing your order, Compare the part number on your turbocharger d'origin' using the references given in this fact sheet. Having the same motor does not always guarantee compatibility.

If you are in any doubt, please contact us with the full part number of your turbocharger d'Vehicle origin and details'.

Product Details
HYB03-400-131
Hybrid
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