Hybrid Turbo 2.2 TD4 150, 163, 190, 200 hp, 49477-01202, LR022358, LR038309, LR038322, LR04592, LR065510

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Hybrid Turbo 2.2 TD4 150, 163, 190, 200 hp, 49477-01202, LR022358, LR038309, LR038322, LR04592, LR065510
  • Hybrid Turbo 2.2 TD4 150, 163, 190, 200 hp, 49477-01202, LR022358, LR038309, LR038322, LR04592, LR065510
  • Hybrid Turbo 2.2 TD4 150, 163, 190, 200 hp, 49477-01202, LR022358, LR038309, LR038322, LR04592, LR065510
  • Hybrid Turbo 2.2 TD4 150, 163, 190, 200 hp, 49477-01202, LR022358, LR038309, LR038322, LR04592, LR065510
49477-01202 / 8M04-400-214
Year: From 2006 onwards, depending on the application
Power: 150, 163, 190 and 200 hp
displacement: 2.2 L
Engine code: Not specified
Gasket kit
Preparation course
€617.40 VAT included

514.5 tax excl.

Quantity
Manufacturing time: 15-20 working days

Description

This hybrid turbo for engine 2.2 TD4 is based on an architecture designed for in-house preparation Stage 1, Stage 2 or Stage 3. Depending on the course chosen, the documented modifications relate to the high-flow MFS compressor impeller, the re-profiling of the casings, the turbine impeller, the 360° thrust bearing and high-speed balancing.

The applications listed cover several Jaguar XF and the Land Rover Discovery Sport, Freelander 2 and Range Rover Evoque, with power outputs ranging from 150 to 200 hp. Compatibility must always be confirmed using the turbo’s part number d'origin'.

Available products — Stage 1, Stage 2 and Stage 3

Stage 1
Compressor wheel: High-capacity MFS
Stop system: 360° thrust bearing
Balancing: High speed at 150,000 rpm on a Cimat VSR test bench

This product acts primarily on the compressor section in order to d'adjust the compression capacity and flow rate' d'air'. Its optimal performance depends on the engine’s overall configuration and its electronic control system.

Stage 2
Compressor wheel: High-capacity MFS oversized
Carter d'Admission:' Reprofiled for to receive the new wheel oversized
Stop system: 360° thrust bearing
Balancing: High speed at 150,000 rpm on a Cimat VSR test bench

The Stage 2 incorporates a compressor wheel oversized to a casing d're-profiled intake'. This modification is designed to ensure mechanical and aerodynamic compatibility between the wheel and its housing, without making any assumptions d'a specific increase in power'.

Stage 3
Compressor wheel: High-capacity MFS oversized
Carter d'Admission:' Reprofiled for to receive the new wheel oversized
Stop system: 360° thrust bearing
Turbine wheel: High flow rate oversized
Turbine casing: Reprofiled for to receive the new wheel oversized
Balancing: High speed at 150,000 rpm on a Cimat VSR test bench

This version includes a documented modification to the turbine section and its casing. A larger wheel can affect flow rate, response time and the optimum operating range: the choice of stage must therefore be consistent with the overall set-up.

What is a hybrid turbo ?

A hybrid turbo utilises a suitably adapted turbocharger design for to receive internal components or machined parts that differ from the specification d'origin'. Depending on the specification, modifications may relate to the wheels, their dimensions and geometry, the casings, the bearing system or the balancing.

The aim is d'adjust the compression capacity and flow rate' d'air at a given engine configuration'. However, a hybrid turbo is not defined solely by the appearance of its compressor wheel: the coherence of the mechanical assembly and the engine management system remains essential.

MFS compressor wheel: standard or Performance ? ?

MFS stands for ‘Milled From Solid’, meaning a wheel machined from a solid block. This manufacturing process does not, on its own, guarantee an increase in throughput d'air'. A standard MFS wheel can retain a geometry equivalent to that d'origin'.

An MFS wheel Performance may be designed with a geometry suited to the intended purpose, including a different profile, height, width, diameter or blade configuration where these features are specified. In this product, the compressor impellers are described as high-flow, oversized MFS models for Stages 2 and 3.

A standard MFS wheel can be just as shiny as an MFS wheel Performance. It is not its appearance that determines its performance, but its geometry and its ability to move more d'air'. A higher flow rate can contribute to power output with the right engine tuning, although it does not in itself guarantee a gain in power.

Why does the geometry of the blades affect the flow rate? d'air?' ?

The compressor wheel draws in and then compresses the air fed to the engine. Its diameter, profile, height, width and the arrangement of its blades influence its aerodynamic behaviour and the amount d'the amount of air it can move under certain conditions'.

The result also depends on the casings, the turbine wheel, the boost pressure and the engine tuning. A larger wheel therefore does not automatically guarantee better performance and may affect the turbocharger’s response time.

Reliability and balancing of the hybrid turbocharger

The 360° bearing stop, which is present in all three documented stages, helps to distribute the axial forces applied to the rotor. It does not exempt d'proper lubrication nor d'a compliant assembly'.

Each of the preparations listed benefits from d'high-speed balancing at' 150,000 rpm on a Cimat VSR test bench. This procedure is designed to minimise vibrations and mechanical stresses on the rotor, without compensating for inadequate lubrication, contamination or incorrect installation.

Engine remapping and tuning

It may be necessary to adjust the engine mapping and boost pressure control for make the most of the hybrid turbo’s features. Depending on the level of preparation: fuel injection, exhaust, air cooling d'The intake, clutch or gearbox must also be checked'. The wastegate must be adjusted as part of the ECU remapping process. No increase in power can be guaranteed without the correct configuration.

Turbo part numbers

OEM part numbers

9676272680
BG9Q6K682CB
BG9Q6K682CC
C2S52256
C2S52581
LR022358
LR038309
LR038322
LR04592
LR065510
LR065511

Manufacturer’s part numbers

49477-01200
49477-01202
49477-01203
49477-01204
49477-01213
49477-01214

Compatible vehicles and assignments

Jaguar
XF (X250) — 2.2 TD4 — 190 hp
From 2011, end date unspecified
Engine code : not specified
XF (X250) — 2.2 TD4 — 200 hp
From 2011, end date unspecified
Engine code : not specified
XF Sportbrake (X250) — 2.2 TD4 — 163 hp
From 2012, end date unspecified
Engine code : not specified
XF Sportbrake (X250) — 2.2 TD4 — 200 hp
From 2012, end date unspecified
Engine code : not specified
Land Rover
Discovery Sport (LC) — 2.2 TD4 — 190 hp
From 2014, end date unspecified
Engine code : not specified
Freelander 2 (L359) — 2.2 TD4 — 150 hp
From 2006, end date unspecified
Engine code : not specified
Freelander 2 (L359) — 2.2 TD4 — 190 hp
From 2010, end date unspecified
Engine code : not specified
Range Rover Evoque (L538) — 2.2 TD4 — 190 hp
From 2011, end date unspecified
Engine code : not specified

Additional technical specifications

Product type: Hybrid Turbo
Engine: 2.2 TD4
displacement : 2.2 L
Documented power ratings: 150, 163, 190 and 200 hp
Documented periods: From 2006 onwards, depending on the application
Engine code : Not specified
Installation: Configuration plug & play, with no changes announced at the time of replacement by the corresponding part number

Assembly instructions

⚠️ WARNING — IMPORTANT BEFORE ASSEMBLY

Identify and rectify the cause of the previous fault before d'fit the turbocharger'. Check the lubrication circuit, as well as the supply and return lines d'oil'.

Check that the ducts and the intake are clean and free from foreign objects. Carry out the priming in accordance with the relevant guidelines and follow the manufacturer’s instructions.

If a lubrication fault is not rectified, it may lead to the turbocharger failing again.

How do you choose the right turbo ?

Check the part number marked on the turbocharger d'original', then compare it with the OEM and manufacturer part numbers listed on this sheet. Also check the make, model, generation, body style and engine type 2.2 TD4, power in hp, theYear the mounting code and the engine code, where available.

An identical engine does not always guarantee compatibility: there may be several different set-ups depending on the vehicle version.

⚠️ Check your turbo’s part numbers

Before placing your order, Compare the part number on your turbocharger d'origin' using the references given in this fact sheet. Having the same motor does not always guarantee compatibility.

If in doubt, please contact our team, quoting the full reference number found on your turbocharger.

Product Details
49477-01202 / 8M04-400-214
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Hybrid
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COMPATIBLE PRODUCTS

Reference: AM04-AE52

Brand: ALFI TURBO ///

Turbo Jaguar XF 2.2 D 163 190 200 hp, BG9Q6K682CB, BG9Q6K682CC, 49477-01200, 49477-01202, 49477-01203, 49477-01204, 49477-01213

Year: Dates recorded from October 2006 to September 2014; end dates not specifiedPower: 150, 160, 163, 190 and 200 hpdisplacement: 2.2 DEngine code: 224DT (DW12C), 224DT (DW12BTED4), DW12BTED4Warranty: 2 years

Price €346.80
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Delivery within 24-72 hours (order before 5 p.m.)

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ALFI TURBO specialises in the sale of turbochargers for for cars, commercial vehicles, heavy goods vehicles, construction machinery, agricultural machinery and boats: new turbochargers, remanufactured units, hybrid turbochargers, Cartridge and turbocharger spare parts. Over 20,000 items are available.

Find the right turbocharger for your engine

The turbocharger plays a vital role in the operation and performance d of a turbocharged engine. When a turbocharger needs replacing, it is important d to identify the exact part number before ordering.

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Hybrid turbos are designed for set-ups requiring greater air flow d and higher performance potential than a standard set-up. Specifications depend on the turbo, its tuning and the engine configuration.

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How do you identify the correct turbo part number?

A single engine type may have been fitted with several different turbochargers depending on theYear, power output, engine version or technical evolution.. The application alone is therefore not always sufficient for to accurately identify the correct turbo.

Before ordering, note down the part numbers shown on the identification plate d of your old turbocharger. This may be d an OEM part number or d a part number from the turbo manufacturer.

Compare these part numbers with those listed on our product pages.. If in doubt, our team can help you verify the part number you are looking for before you place your order.

Turbo failure: identify the cause before replacement

A loss of power, an unusual whistling noise, oil consumption d, abnormal smoke or poor engine performance may be linked to a turbocharger fault.

However, a fault that appears to be turbo-related may also stem d from a lubrication issue, d from contaminated oil, d from a foreign object, from the intake or exhaust systems, or d from another engine peripheral component.

It is therefore important to investigate the cause of the fault before fitting a new turbo or a new Cartridge.

→ Identifying the symptoms d of a turbo failure

→ Understand the main causes of turbo failure d

ALFI TURBO, specialists in turbochargers since 2012

Since 2012, ALFI TURBO has been assisting private individuals and professionals in identifying and replacing turbochargers.

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BEFORE REPLACING A TURBO

A turbocharger failure may be the result d of another engine problem. Before fitting d a new turbo or Cartridge, identify and rectify the cause of the original fault to d avoid d damaging the new part.

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