Turbo Hybride 2.0i 205 210 220 hp, 46419629, 46464584, 71723561, 454154-0001, 454154-5001S, 702021-0001, 702021-5001S

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Hybrid
Hybrid Turbo 2.0i 205 210 220 hp, 46419629, 46464584, 71723561, 454154-0001, 454154-5001S, 702021-0001, 702021-5001S
  • Hybrid Turbo 2.0i 205 210 220 hp, 46419629, 46464584, 71723561, 454154-0001, 454154-5001S, 702021-0001, 702021-5001S
HYB28-200-154
Year: 1996 – end date not specified
Power: 205, 210 and 220 hp
displacement: 2.0 l
Engine code: Not specified
Exchange
Gasket kit
Preparation course
€466.20 VAT included

388.5 tax excl.

Quantity
Manufacturing time: 15-20 working days

Description

This hybrid turbo, designed for plug & play installation, is intended for the following engines: 2.0 i and 2.0 iE, as documented in 205, 210 and 220 hp. Its modifications are based on a high-flow MFS Performance compressor wheel, a 360° bearing stop and high-speed balancing.

The applications listed relate to certain versions of the Alfa Romeo 164, Fiat Coupé and Lancia Kappa produced from 1996 onwards. The part number of the original turbo dmust be checked before placing any order.

Available tuning options — Stage 1 and Stage 2

Stage 1
Compressor wheel: MFS Performance high-flow
Dimensions: 42.56 / 60.13 mm
Blade configuration: 11+0
Bearing: 360° thrust bearing
Balancing: 150,000 rpm on a Cimat VSR test bench

This kit utilises an MFS Performance compressor wheel, the dimensions and configuration of which are tailored to an increased air flow rate d. The final performance, however, depends on the engine management system and all associated components.

Stage 2
Compressor wheel: MFS Performance high-flow oversized
Dimensions: 44.00 / 65.00 mm
Blade configuration: 11+0
Casing d’ intake: re-profiled for ccommodate the impeller oversized
Bearing: 360° thrust bearing
Balancing: 150,000 rpm on a Cimat VSR test bench

The Stage 2 combines a larger-diameter impeller with a reprofiled intake dhousing. This modification is designed to adapt the air dflow to the new geometry, but may also alter the response time and the range dwithin which the turbocharger operates optimally.

What is a hybrid turbo?

A hybrid turbo retains a turbocharger architecture adapted to d’accommodate modified internal components. Depending on the modification, changes may relate to the compressor wheel, its dimensions, the geometry of the blades, the housings, the thrust bearing or the balancing.

The aim is d’adapt the compression capacity and air flow rate d’. A hybrid turbo is therefore not defined solely by the appearance of its compressor wheel: the consistency between the components and the engine settings remains crucial.

MFS compressor wheel: standard or Performance?

MFS stands for ‘Milled From Solid’, meaning a wheel machined from a solid block. This manufacturing process alone does not guarantee an increase in air flow rate d. A standard MFS wheel may retain a geometry equivalent to that dof the original.

An MFS impeller Performance can be given a geometry tailored to the tuning objective, in particular a specific profile, diameter or blade configuration, provided these characteristics are documented.

A standard MFS impeller can be just as shiny as a custom- Performance MFS impeller. It is not its appearance that determines its performance, but its geometry and its ability to move more d’air. A higher airflow can contribute to power output with a suitably adapted engine tuning, though it does not in itself guarantee results.

Why does the geometry of the blades influence the air flow rate d?

The compressor impeller draws in and then compresses the air intended for the engine. Its diameter, profile, height, width and the arrangement of its blades influence its aerodynamic behaviour. A suitable geometry can move more d’air under certain operating conditions.

The result also depends on the compressor housing, the impeller and the turbine housing, the boost pressure and the engine set-up. A larger impeller does not automatically guarantee better performance and may alter the response time.

Reliability and balancing of the hybrid turbo

The 360° thrust bearing, documented in both stages, helps to distribute the axial forces exerted on the rotating assembly. It does not replace d’proper lubrication or d’correct installation.

Each preparation undergoes d’high-speed balancing at 150,000 rpm on a Cimat VSR test bench. This process aims to minimise vibrations and mechanical stresses on the rotor, without compensating for d’installation faults, contamination or insufficient oil supply.

Engine remapping and preparation

To make the most of the characteristics dof a hybrid turbo, appropriate engine management is required. The mapping, boost pressure and wastegate settings must be checked during fitting and reprogramming.

Depending on the level of tuning, the injection system, fuel supply, exhaust system, intake air cooling d, clutch or transmission may also require checking or adjustment. The turbocharger alone does not guarantee a power gain.

Turbo specifications

OEM part numbers

46419629
46464584
71723561

Manufacturer part numbers

454154-0001
454154-5001S
702021-0001
702021-5001S

Compatible vehicles and applications

Alfa Romeo
164 2.0 i 20V — 210 hp
Engine type 2.0 i 20V — 1996 to an unspecified date
Engine code: not specified
Fiat
2.0 i 20V — 220 Coupé hp
2.0 i 20V engine — 1996 to an unspecified date
Engine code: not specified
Lancia
2.0 ie 20V Kappa — 205 hp
Engine 2.0 ie 20V — 1996 to an unspecified date
Engine code: not specified
Kappa 2.0 iE 16V — 220 hp
Engine 2.0 iE 16V — 1996 to an unspecified date
Engine code: not specified

Additional technical specifications

Product type: hybrid turbo
Fitting: plug & play, no modifications required d’ installation documented
displacement: 2.0 l
Power ratings: 205, 210 and 220 hp
Documented period: from 1996, end not specified

Installation advice

⚠️ WARNING — IMPORTANT BEFORE INSTALLATION

Before installation, identify and rectify the cause of the previous failure. Check the lubrication circuit, the oil supply and return das well as the cleanliness of all pipes.

Check the inlet for any foreign objects. Carry out the priming procedure in accordance with the applicable guidelines and follow the manufacturer’s instructions. The wastegate must be adjusted during installation and whilst the engine management system is being calibrated.

Unresolved lubrication issues may lead to further turbocharger failure.

How do you identify the correct turbocharger?

Check the part number marked on the original turbo d, the OEM and manufacturer part numbers, as well as the make, model, version, engine type, power output,Year and engine code where available. An identical engine type may be fitted with several different set-ups.

⚠️ Check your turbo’s part numbers

Before ordering, compare the part number marked on your original turbo d with the part numbers listed in this data sheet. An identical engine specification does not always guarantee compatibility.

If in doubt, please contact us, providing the full part number from your turbocharger.

Product Details
HYB28-200-154
Hybrid
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Compare these part numbers with those listed on our product pages.. If in doubt, our team can help you verify the part number you are looking for before you place your order.

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A loss of power, an unusual whistling noise, oil consumption d, abnormal smoke or poor engine performance may be linked to a turbocharger fault.

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It is therefore important to investigate the cause of the fault before fitting a new turbo or a new Cartridge.

→ Identifying the symptoms d of a turbo failure

→ Understand the main causes of turbo failure d

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BEFORE REPLACING A TURBO

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