Hybrid Turbo 3.6 TDV8 272 hp – LR004039, 54399880062

Hybrid
Hybrid Turbo 3.6 TDV8 272 54399700062, 54399700111, 54399880062,  54399880111, 6H4Q6K682GD, 6H4Q6K682GG, 6H4Q6K682GH, LR004039,
  • Hybrid Turbo 3.6 TDV8 272 54399700062, 54399700111, 54399880062,  54399880111, 6H4Q6K682GD, 6H4Q6K682GG, 6H4Q6K682GH, LR004039,
  • Hybrid Turbo 3.6 TDV8 272 54399700062, 54399700111, 54399880062,  54399880111, 6H4Q6K682GD, 6H4Q6K682GG, 6H4Q6K682GH, LR004039,
  • Hybrid Turbo 3.6 TDV8 272 54399700062, 54399700111, 54399880062,  54399880111, 6H4Q6K682GD, 6H4Q6K682GG, 6H4Q6K682GH, LR004039,
54399700062, 54399700111
Year: Not specified
Power: 272 hp
displacement: 3.6 l TDV8
Engine code: Not specified
Gasket kit
Preparation course
Exchange
€756.00 VAT included

630 tax excl.

Quantity
Manufacturing time: 15-20 working days

Description

This hybrid turbo for, designed for the 3.6 TDV8 engine producing 272 hp, is available in several tuning levels.. Its design allows for a ‘ plug & play ’ installation, whilst its internal components are adapted according to the chosen tuning stage.

The documented tuning packages combine a high-flow MFS compressor wheel, a 360° thrust bearing and high-speed balancing. The Stage 2 and Stage 3 packages include additional modifications to the wheels and casings.

Available set-ups — Stage 1, Stage 2 and Stage 3

Stage 1
Compressor wheel: High-flow MFS
Thrust bearing system: 360° thrust bearing
Balancing: High-speed at 150,000 rpm on a Cimat VSR test bench

This modification primarily affects the compressor impeller in order d to adjust the compression capacity and d air flow rate, without any documented housing modifications for during this stage.

Stage 2
Compressor wheel: MFS high-flow oversized
Intake casing d: Reprofiled for accommodate the new impeller oversized
Thrust bearing system: 360° thrust bearing
Balancing: High-speed balancing at 150,000 rpm on a Cimat VSR test bench

The Stage 2 combines a oversized compressor impeller with a reprofiled d intake housing. This modification is designed to ensure mechanical and aerodynamic consistency between the impeller and its housing.

Stage 3
Compressor impeller: High-flow MFS oversized
d intake casing: Reprofiled for accommodate the new impeller oversized
Turbine impeller: High-flow oversized
Turbine casing: Reprofiled for ly to accommodate the new impeller oversized
Thrust bearing system: 360° thrust bearing
Balancing: High-speed balancing at 150,000 rpm on a Cimat VSR test bench

This configuration alters the compressor and turbine sides. Its performance depends on the overall engine set-up and cannot be assessed solely on the basis of impeller size.

What is a hybrid turbo?

A hybrid turbo utilises a turbocharger architecture adapted for accommodate internal components that differ from the original d configuration. Depending on the upgrade stage, modifications may involve the compressor wheel, the turbine wheel, the housings, the thrust bearing system and the balancing.

The aim is d to adapt the compression capacity and d air flow. However, a hybrid turbo is not defined solely by the appearance of its impeller: the combination of the impellers, housings and engine management remains crucial.

MFS compressor wheel: standard or Performance?

MFS stands for ‘Milled From Solid’, meaning a wheel machined from a solid block. This manufacturing process alone does not guarantee an increase in airflow d. A standard MFS wheel may retain a geometry close to the original.

An MFS wheel Performance can be given a geometry tailored to the modification. On this product, the wheel is described as lighter, larger and taller than the d original, with an advertised additional compression of 15 per cent. A standard MFS impeller can be just as efficient as an MFS impeller Performance. It is not its appearance that determines its performance, but its geometry and its ability to move more d air.

Why does the geometry of the blades influence the airflow d?

The compressor impeller draws in and then compresses the air. Its diameter, profile, height, width and the arrangement of its blades influence its aerodynamic behaviour. A suitable geometry can move more d air under certain conditions, but the result also depends on the casings, the turbine, the boost pressure and the engine management system. A larger impeller therefore does not automatically guarantee better performance and may affect response time.

Reliability and balancing of the hybrid turbocharger

The documented 360° thrust bearing distributes axial forces over a wide surface area. It helps the bearing adapt to operating stresses, without making the turbocharger insensitive to poor lubrication or incorrect fitting.

The rotor is balanced at high speed, up to 150,000 rpm, on a Cimat VSR test bench. This process aims to minimise vibrations and mechanical stresses at high revs.

Engine remapping and preparation

Appropriate engine management is required for to make the most of the hybrid turbo’s characteristics. The mapping, boost pressure and wastegate settings must be checked during remapping. Depending on the tuning, the fuel injection, exhaust, cooling and transmission may also require checking or adjustment. Fitting the turbo alone does not guarantee a power gain.

Turbo part numbers

OEM part numbers

6H4Q6K682GD
6H4Q6K682GG
6H4Q6K682GH
LR004039
LR004526
LR02145

Manufacturer’s part numbers

54399700062
54399700111
54399800062
54399800111
54399880062
54399880111
54399900062
54399900111
BV39-062
BV39-111

Compatible vehicles and applications

No specific assignments by make, model, period or engine code are documented in the available information. Compatibility must be established based on the original turbo part numbers d.

Additional technical specifications

Product type: Hybrid Turbo
Engine: 3.6 TDV8
Power: 272 hp
d assembly side: Right-hand
Installation: Configuration plug & play

Fitting instructions

⚠️ WARNING — IMPORTANT BEFORE INSTALLATION

Before fitting, identify and rectify the cause of the previous fault. Check the lubrication circuit, the oil supply and return d, as well as the cleanliness of the pipes.

Check the inlet for any foreign objects. Carry out priming in accordance with the applicable recommendations and follow the manufacturer’s instructions.

A lubrication fault that is not rectified may lead to the turbocharger failing again.

How do you identify the correct turbo?

Check the part number marked on the original turbo d and compare it with the OEM and manufacturer part numbers in this data sheet. Also check the make, model, generation, body style, engine type, power output, mountingYear and engine code where available.

⚠️ Check your turbo’s part numbers

Before ordering, compare the part number marked on your original turbo d with the part numbers listed in this data sheet. An identical engine specification does not always guarantee compatibility.

If in doubt, contact our team with the part number clearly visible on your turbocharger.

Product Details
54399700062, 54399700111
Hybrid
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Turbo: specialists in turbochargers since 2012

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The turbocharger plays a vital role in the operation and performance d of a turbocharged engine. When a turbocharger needs replacing, it is important d to identify the exact part number before ordering.

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How do you identify the correct turbo part number?

A single engine type may have been fitted with several different turbochargers depending on theYear, power output, engine version or technical evolution.. The application alone is therefore not always sufficient for to accurately identify the correct turbo.

Before ordering, note down the part numbers shown on the identification plate d of your old turbocharger. This may be d an OEM part number or d a part number from the turbo manufacturer.

Compare these part numbers with those listed on our product pages.. If in doubt, our team can help you verify the part number you are looking for before you place your order.

Turbo failure: identify the cause before replacement

A loss of power, an unusual whistling noise, oil consumption d, abnormal smoke or poor engine performance may be linked to a turbocharger fault.

However, a fault that appears to be turbo-related may also stem d from a lubrication issue, d from contaminated oil, d from a foreign object, from the intake or exhaust systems, or d from another engine peripheral component.

It is therefore important to investigate the cause of the fault before fitting a new turbo or a new Cartridge.

→ Identifying the symptoms d of a turbo failure

→ Understand the main causes of turbo failure d

ALFI TURBO, specialists in turbochargers since 2012

Since 2012, ALFI TURBO has been assisting private individuals and professionals in identifying and replacing turbochargers.

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BEFORE REPLACING A TURBO

A turbocharger failure may be the result d of another engine problem. Before fitting d a new turbo or Cartridge, identify and rectify the cause of the original fault to d avoid d damaging the new part.

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