Hybrid Turbo Mercedes E270 CDI 177 hp, 6470900180, 6470960099, A6470960099, 727463-0001, 727463-0002, 727463-0003

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Hybrid
Hybrid Turbo Mercedes E270 CDI 177 hp, 6470900180, 6470960099, A6470960099, 727463-0001, 727463-0002, 727463-0003
  • Hybrid Turbo Mercedes E270 CDI 177 hp, 6470900180, 6470960099, A6470960099, 727463-0001, 727463-0002, 727463-0003
HYB18-400-463
Year: From 2002 or 2003, depending on the version
Power: 163 hp or 177 hp
displacement: 2,.,7 CDI
Engine code: Not specified
Exchange
Gasket kit
Preparation course
€336.00 VAT included

280 tax excl.

Quantity
Manufacturing time: 15-20 working days

Description

This hybrid turbocharger is designed for the following Mercedes: E270 2.7 CDI with power outputs of 163 hp and 177 hp, as listed in the specifications below.. The design incorporates a high-flow MFS compressor wheel Performance, a 360° bearing stop and high-speed balancing.

Two configuration levels are documented. The Stage 1 favours a compact configuration, whilst the Stage 2 features a oversized impeller and a reprofiled dinlet housing.

Available upgrades — Stage 1 and Stage 2

Stage 1
Compressor impeller: MFS Performance high-flow
Dimensions: 41.58 / 56.02 mm
Vane configuration: 11+0
Bearing stop: 360°
Balancing: high-speed at 150,000 rpm on a Cimat VSR test bench

This modification alters the compressor wheel to dadapt the air flow capacity dof the turbo. Its operation must remain consistent with the engine management system and the vehicle’s other components.

Stage 2
Compressor wheel: MFS Performance high-flow type oversized
Dimensions: 44.50 / 60.00 mm
Blade configuration: 6+6
Intake casing d: re-profiled for accommodate the impeller oversized
Bearing stop: 360°
Balancing: high-speed at 150,000 rpm on a Cimat VSR test bench

dThe oversized impeller and the reprofiling of the intake housing are designed to optimise air flow and compression. This configuration can alter the available flow rate as well as the turbocharger’s behaviour depending on the engine settings.

What is a hybrid turbo?

A hybrid turbo retains a turbocharger architecture designed for to accommodate internal modifications. Depending on the modification, these may involve the compressor wheel, blade geometry, diameters, housings, thrust bearing or balancing.

The aim is dadapt the compression capacity and air flow rate d. However, a hybrid turbo is not defined solely by the appearance of its impeller: the compatibility between the impeller, the housings, the rotating assembly and the engine management system remains crucial.

MFS compressor wheel: standard or ‘ Performance ’?

MFS stands for ‘Milled From Solid’, meaning a wheel machined from a solid block. This manufacturing process alone does not guarantee an increase in air flow rate d. A standard MFS wheel can retain a geometry equivalent to that dof the original.

An MFS impeller Performance can be designed with a geometry, a profile, diameter or blade configuration suited to the tuning objective. A standard MFS impeller can be just as shiny as an MFS impeller Performance. It is not its appearance that determines its performance, but its geometry and its ability to move more d’air.

A higher airflow can enable the engine to produce more power with the right set-up, though this alone does not guarantee a performance gain.

Why does the geometry of the blades influence the air flow rate d?

The compressor impeller draws in and then compresses the air sent to the engine. Its diameter, profile, height, width and the arrangement of its blades influence its aerodynamic behaviour and the amount d’air it can move under certain conditions.

The result also depends on the compressor housing, the turbine section, the boost pressure and the engine set-up. A larger impeller therefore does not automatically guarantee a better result and may alter the response time as well as the range dof optimal operation.

Reliability and balancing of the hybrid turbo

The 360° thrust bearing, documented during both test phases, helps to distribute the axial forces applied to the rotating assembly. It does not, however, replace d’proper lubrication or d’correct installation.

Each preparation undergo dhigh-speed balancing at 150,000 rpm on a Cimat VSR test bench. This operation aims to limit vibrations and mechanical stresses on the rotor, though it cannot compensate for dfaulty installation, contamination or an inadequate oil supply.

Engine remapping and preparation

The engine management system must be adapted for to make full use of the hybrid turbo’s characteristics. The wastegate must be adjusted during the fitting and remapping of the ECU.

Depending on the level of tuning, the mapping, boost pressure, fuel injection, intake air cooling d, the exhaust and transmission must be checked or adjusted. Fitting the hybrid turbo does not automatically guarantee a power gain without appropriate engine configuration.

Turbo specifications

OEM part numbers — Mercedes

6470900180
6470960099
A6470900180
A6470960099

Manufacturer’s part numbers

727463-0001
727463-0002
727463-0003
727463-0004
727463-5004S

Compatible vehicles and applications

Mercedes
E270 T211 — 2.7 CDI — 163 hp
From 2003 — end unspecified
Engine code : unspecified
E270 T211 — 2.7 CDI — 177 hp
From 2003 — end unspecified
Engine code : unspecified
E270 W211 — 2.7 CDI — 163 hp
From 2002 — end unspecified
Engine code : unspecified
E270 W211 — 2.7 CDI —177 hp
From 2002 — endunspecified
Engine code : unspecified

Additional technical specifications

Product type: turbo hybrid
Engine: 2.7 CDI
Documented power outputs: 163 hp and 177 hp
Documented production periods: from 2002 or 2003 depending on the version
Installation: designed to fit without structural modifications to the original dmounting

Assembly advice

⚠️ WARNING — IMPORTANT BEFORE INSTALLATION

Before installation, identify and rectify the cause of the previous failure. Check the lubrication circuit, the oil supply and return d, and ensure that all pipes are clean.

Check the inlet for any foreign objects. Carry out the priming procedure in accordance with the applicable recommendations and follow the manufacturer’s instructions. The wastegate must be adjusted during fitting and remapping.

An uncorrected lubrication fault may lead to the turbocharger failing again.

How do you identify the correct turbo?

Check the part number engraved or marked on the original turbo d, then compare it with the OEM and manufacturer part numbers in this data sheet.. Also check the make, model, generation, body style, engine type, power output, production period and engine code where available.

An identical engine specification does not always guarantee compatibility between two set-ups.

⚠️ Check your turbo’s part numbers

Before ordering, compare the part number marked on your original turbo d with the part numbers listed in this data sheet. An identical engine specification does not always guarantee compatibility.

If in doubt, please contact us with the full part number of your original turbo d.

Product Details
HYB18-400-463
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Turbo: specialists in turbochargers since 2012

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The turbocharger plays a vital role in the operation and performance d of a turbocharged engine. When a turbocharger needs replacing, it is important d to identify the exact part number before ordering.

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Hybrid turbos are designed for set-ups requiring greater air flow d and higher performance potential than a standard set-up. Specifications depend on the turbo, its tuning and the engine configuration.

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How do you identify the correct turbo part number?

A single engine type may have been fitted with several different turbochargers depending on theYear, power output, engine version or technical evolution.. The application alone is therefore not always sufficient for to accurately identify the correct turbo.

Before ordering, note down the part numbers shown on the identification plate d of your old turbocharger. This may be d an OEM part number or d a part number from the turbo manufacturer.

Compare these part numbers with those listed on our product pages.. If in doubt, our team can help you verify the part number you are looking for before you place your order.

Turbo failure: identify the cause before replacement

A loss of power, an unusual whistling noise, oil consumption d, abnormal smoke or poor engine performance may be linked to a turbocharger fault.

However, a fault that appears to be turbo-related may also stem d from a lubrication issue, d from contaminated oil, d from a foreign object, from the intake or exhaust systems, or d from another engine peripheral component.

It is therefore important to investigate the cause of the fault before fitting a new turbo or a new Cartridge.

→ Identifying the symptoms d of a turbo failure

→ Understand the main causes of turbo failure d

ALFI TURBO, specialists in turbochargers since 2012

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BEFORE REPLACING A TURBO

A turbocharger failure may be the result d of another engine problem. Before fitting d a new turbo or Cartridge, identify and rectify the cause of the original fault to d avoid d damaging the new part.

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