Turbo HYRBIDE 2.0 CDI 82 109 hp, VV16, 6400900280, 6400901380, F40A0101, F40A0281

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Turbo  Mercedes  A160, A180, B180 82 109 hp, VV16, 6400900280, 6400901380, F40A0101, F40A0281
  • Turbo  Mercedes  A160, A180, B180 82 109 hp, VV16, 6400900280, 6400901380, F40A0101, F40A0281
VV16
Year: 2004, 2005 and 2008
Power: 82 and 109 hp
displacement: 2.0 litres
Engine code: Not specified
Gasket kit
Preparation course
Exchange
€415.80 VAT included

346.5 tax excl.

Quantity
Delivery 3-5 working days ()

Description

This hybrid turbocharger is designed for engines Mercedes-Benz 2.0 CDI between 82 and 109 hp listed in this fact sheet. Depending on the course chosen, its design is based on a high-flow MFS compressor wheel, a 360° stop and additional mechanical modifications.

The applications documented relate to Mercedes-Benz Class A A160 and A180, as well as the Class B B180. The benchmark for turbochargers d'The origin must be verified before any order is placed'.

Available products — Stage 1, Stage 2 and Stage 3

Stage 1
Compressor wheel: High-capacity MFS
Stop: 360° bearing
Balancing: high speed at 150,000 rpm on a Cimat VSR test bench

This preparation acts primarily on the compressor wheel in order to d'adjust the compression capacity and flow rate' d'air'. The 360° stop helps to distribute the axial forces applied to the rotor more evenly.

Stage 2
Compressor wheel: High-capacity MFS oversized
Carter d'Admission:' re-profiled for to receive the new wheel oversized
Stop: 360° bearing
Balancing: high speed at 150,000 rpm on a Cimat VSR test bench

The Stage 2 incorporates a compressor wheel oversized to a casing d're-profiled intake'. This modification is designed to accommodate the new geometry correctly and to increase the flow rate d'air, without prejudging the engine’s final power output'.

Stage 3
Compressor wheel: High-capacity MFS oversized
Carter d'Admission:' re-profiled for to receive the new wheel oversized
Stop: 360° bearing
Turbine wheel: high-speed oversized
Turbine casing: re-profiled for to receive the new wheel oversized
Balancing: high speed at 150,000 rpm on a Cimat VSR test bench

This configuration includes modifications to the compressor and turbine sides. The performance achieved depends on the powertrain, the turbocharging system and the associated settings; a larger wheel alone does not guarantee better results in all conditions.

What is a hybrid turbo ?

A hybrid turbo retains a turbocharger design compatible with its application whilst incorporating internal modifications tailored to a specific tuning objective. These may relate to the compressor wheel, the turbine wheel, the casings, the thrust bearing or the balancing.

The aim is d'adjust the compression capacity and flow rate' d'air'. However, a hybrid turbocharger is not defined solely by the appearance of its impeller: the geometry of the components, how they are combined and the quality of the settings are all crucial factors.

MFS compressor wheel: standard or Performance ? ?

MFS stands for ‘Milled From Solid’, meaning a wheel machined from a solid block. This term primarily describes a manufacturing process and does not, in itself, guarantee an increase in throughput d'air'.

A standard MFS wheel can retain a geometry equivalent to that d'origin'. An MFS wheel Performance may use a geometry suited to the application, with a different profile or dimensions where such modifications are specified. For this product, the stage wheels are specified as high-flow and oversized for Stages 2 and 3.

A standard MFS wheel can be just as shiny as an MFS wheel Performance. It is not its appearance that determines its performance, but its geometry and its ability to move more d'air'. The specification provided also mentions a forged aluminium wheel, which is lighter, larger and taller than the one d'as originally intended, with an additional 15 per cent compression'.

Why does the geometry of the blades affect the flow rate? d'air?' ?

The compressor wheel draws in and then compresses the air fed to the engine. Its diameter, profile, height, width and the arrangement of its blades influence its aerodynamic behaviour and the amount d'the amount of air it can move under certain conditions'.

The result also depends on the casings, the turbine wheel, the boost pressure and the engine tuning. An increase in size may affect the response time and range d'Optimal use of the turbocharger'.

Reliability and balancing of the hybrid turbocharger

The 360° stop, which is present in all three documented stages, helps to distribute the axial forces. It does not exempt d'proper lubrication, d'a compliant assembly and d'appropriate pressure management'.

The rotor is balanced at high speed – 150,000 rpm – on a Cimat VSR test bench, in order to minimise vibrations and mechanical stresses. This balancing cannot compensate for incorrect installation, contamination of the circuit or a fault d'oil supply'.

Engine remapping and tuning

The farm d'A hybrid turbo may require adjustments to the engine mapping, boost pressure and wastegate settings'. Depending on the level of preparation, the fuel injection, exhaust, cooling, intake and transmission systems must also be checked or adjusted. The editing d'A hybrid turbo does not automatically guarantee a power boost without proper preparation'.

Turbo part numbers

OEM part numbers

6400900280
6400901380
640090138080
6400901780
640090178080
6400902380
640,090,028,080
640,090,238,080
A6400900280
A640090028080
A6400901380
A640090138080
A6400901780
A640090178080
A6400902380
A640090238080

Manufacturer’s part numbers

F40A0101
F40A0281
RHF4HVV16
VF40A0101
VF40A281
VV16

Compatible vehicles and assignments

Mercedes-Benz
A160 — 82 hp
2.0 CDI — Year Published: 2004
Engine code : not specified
A160 Phase 2 — 82 hp
2.0 CDI — Year documented: 2008
Engine code : not specified
A180 — 109 hp
2.0 CDI — Year Published: 2004
Engine code : not specified
A180 Phase 2 — 109 hp
2.0 CDI — Year documented: 2008
Engine code : not specified
B180 — 109 hp
2.0 CDI — Year Published: 2005
Engine code : not specified
B180 Phase 2 — 109 hp
2.0 CDI — Year documented: 2008
Engine code : not specified

Additional technical specifications

Product type: hybrid turbo
Engine: 2.0 CDI
displacement : 2.0 litres
Fuel: diesel
Documented power ratings: 82 and 109 hp
Installation: Advertised plug-and-play configuration, with no assembly modifications required

Assembly instructions

⚠️ WARNING — IMPORTANT BEFORE ASSEMBLY

Identify and rectify the cause of the previous fault before d'fit the turbo'. Check the lubrication circuit, the supply and the return d'the oil and the cleanliness of all the pipes'.

Check the intake and ensure that no foreign objects can reach the compressor. Carry out the priming in accordance with the relevant guidelines and follow the vehicle manufacturer’s instructions.

If a lubrication fault is not rectified, it may lead to the turbocharger failing again.

How do you choose the right turbo ?

Check the part number on the turbo d'origin and compare it with the OEM and manufacturer part numbers listed on this sheet'. Also check the make, model, phase and engine type 2.0 CDI, the power in hp, theYear installation code and, where available, the engine code.

An identical motor does not always guarantee compatibility, as there may be several different configurations for the same vehicle.

⚠️ Check your turbo’s part numbers

Before placing your order, Compare the part number on your turbocharger d'origin' using the references given in this fact sheet. Having the same motor does not always guarantee compatibility.

If you are unsure about the identification or application, please contact us with the reference number clearly visible on your turbocharger d'origin'.

Product Details
VV16
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Turbo: specialists in turbochargers since 2012

ALFI TURBO specialises in the sale of turbochargers for for cars, commercial vehicles, heavy goods vehicles, construction machinery, agricultural machinery and boats: new turbochargers, remanufactured units, hybrid turbochargers, Cartridge and turbocharger spare parts. Over 20,000 items are available.

Find the right turbocharger for your engine

The turbocharger plays a vital role in the operation and performance d of a turbocharged engine. When a turbocharger needs replacing, it is important d to identify the exact part number before ordering.

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Hybrid Turbo

Hybrid turbos are designed for set-ups requiring greater air flow d and higher performance potential than a standard set-up. Specifications depend on the turbo, its tuning and the engine configuration.

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for turbochargers for a wide range of applications

Our catalogue covers a wide range of d applications fitted with d a turbocharged engine.

  • diesel and petrolcars;
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How do you identify the correct turbo part number?

A single engine type may have been fitted with several different turbochargers depending on theYear, power output, engine version or technical evolution.. The application alone is therefore not always sufficient for to accurately identify the correct turbo.

Before ordering, note down the part numbers shown on the identification plate d of your old turbocharger. This may be d an OEM part number or d a part number from the turbo manufacturer.

Compare these part numbers with those listed on our product pages.. If in doubt, our team can help you verify the part number you are looking for before you place your order.

Turbo failure: identify the cause before replacement

A loss of power, an unusual whistling noise, oil consumption d, abnormal smoke or poor engine performance may be linked to a turbocharger fault.

However, a fault that appears to be turbo-related may also stem d from a lubrication issue, d from contaminated oil, d from a foreign object, from the intake or exhaust systems, or d from another engine peripheral component.

It is therefore important to investigate the cause of the fault before fitting a new turbo or a new Cartridge.

→ Identifying the symptoms d of a turbo failure

→ Understand the main causes of turbo failure d

ALFI TURBO, specialists in turbochargers since 2012

Since 2012, ALFI TURBO has been assisting private individuals and professionals in identifying and replacing turbochargers.

  • over 20,000 items in the catalogue;
  • over 5,500 new turbochargers in stock;
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BEFORE REPLACING A TURBO

A turbocharger failure may be the result d of another engine problem. Before fitting d a new turbo or Cartridge, identify and rectify the cause of the original fault to d avoid d damaging the new part.

Need d'help for finding your turbo?

Do you have a turbocharger part number but can’t find the matching part? Are you unsure which part number to choose? Send us the details from your old turbo so that our team can help you identify the part you’re looking for.

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