Hybrid Turbo 2.8 TD, 49135-03310, 49135-03130, MD202579, MD202578

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Hybrid
Hybrid Turbo 2.8 TD, 49135-03310, 49135-03130, MD202579, MD202578
  • Hybrid Turbo 2.8 TD, 49135-03310, 49135-03130, MD202579, MD202578
  • Hybrid Turbo 2.8 TD, 49135-03310, 49135-03130, MD202579, MD202578
  • Hybrid Turbo 2.8 TD, 49135-03310, 49135-03130, MD202579, MD202578
49135-03310
Year: From 1998 onwards, depending on the application
Power: 100 hp and 125 hp depending on the application
displacement: 2,..5 l and 2,..8 l depending on the application
Engine code: Not specified
Gasket kit
Preparation course
€302.40 VAT included

252 tax excl.

Quantity
Manufacturing time: 15-20 working days

Description

This hybrid turbocharger is tuned for to increase compression capacity and air flow dusing a high-flow MFS compressor wheel. Depending on the tuning stage, the various set-ups combine a 360° thrust ring, re-profiled housings and a turbine wheel oversized.

It is designed for the Galloper and Mitsubishi applications documented below. It is designed to be fitted without any external modifications, provided the part number of the original turbocharger is checked carefully d.

Available versions — Stage 1, Stage 2 and Stage 3

Stage 1
Compressor wheel: MFS high-flow
Thrustbearing: 360°
Balancing: high-speed at 150,000 rpm on a Cimat VSR test bench

This modification primarily affects the compressor impeller in order dto adapt the air flow rate dwhilst retaining the housing configuration documented for in this workshop.

Stage 2
Compressor impeller: MFS high-flow oversized
Intake casing d: re-profiled for accommodate the new impeller
Thrustbearing: 360°
Balancing: high-speed at 150,000 rpm on a Cimat VSR test bench

The Stage 2 combines a oversized compressor impeller with a reprofiled dintake housing. This configuration is designed to alter the compressor’s flow capacity, with performance that also depends on the mapping and the engine assembly.

Stage 3
Compressor impeller: MFS high-flow oversized
Casing dInlet: re-profiled for to accommodate the new impeller
Thrustbearing: 360°
Turbine impeller: high-flow oversized
Turbine casing: reprofiled for ly to accommodate the new impeller
Balancing: high-speed at 150,000 rpm on a Cimat VSR test bench

This modification is carried out on both the compressor and turbine sides. Oversizing may alter the air flow rate d, back pressure and response time; its benefits therefore depend on the vehicle’s overall configuration.

What is a hybrid turbo?

A hybrid turbo features an architecture adapted for accommodate modified internal components. Depending on the stage of the upgrade, the modification may involve the compressor wheel, the housings, the turbine wheel, the thrust bearing system or balancing.

The aim is dto adapt the compression capacity and the air flow rate d. However, a hybrid turbo is not defined solely by the appearance of its impeller: the geometry of the components and their compatibility with the housings are crucial.

MFS compressor wheel: standard or Performance?

MFS stands for ‘Milled From Solid’, meaning a wheel machined from a solid block. This technology describes the manufacturing process and does not, on its own, guarantee an increase in air flow rate d.

A standard MFS impeller may retain a geometry equivalent to that of the original d. A Performance MFS impeller may adopt a geometry adapted to the modification, particularly in terms of its profile or dimensions, provided these modifications are documented.

A standard MFS wheel can be just as shiny as an MFS wheel Performance. It is not its appearance that determines its performance, but its geometry and its ability to move more d’air. The impeller in this product is described as being made of forged aluminium, lighter, larger and taller than the d’original, with a claimed 15 per cent higher compression capacity. The actual result depends on the associated engine tuning.

Why does the geometry of the blades influence the air flow rate d?

The compressor impeller draws in and then compresses the air sent to the engine. Its diameter, profile, height, width and blade arrangement all influence its aerodynamic behaviour.

A suitably designed geometry can move more air dunder certain conditions. The result also depends on the casings, the turbine wheel, the boost pressure and the engine management system. A larger wheel therefore does not automatically guarantee better performance and may alter the response time.

Reliability and balancing of the hybrid turbo

The 360° thrust bearing documented at each stage distributes axial forces over a wide surface area. It must, however, operate with adequate lubrication and under the intended conditions for Preparation.

The rotor is balanced at high speed, up to 150,000 rpm on a Cimat VSR test bench, in order to minimise vibrations and mechanical stresses. This balancing does not compensate for faulty assembly, inadequate lubrication or the presence dof a foreign object.

Engine remapping and preparation

The engine management system must be adapted for to make full use of the hybrid turbo’s characteristics. The wastegate must be adjusted during the ECU remapping.

Depending on the level of tuning, the fuel injection, boost pressure, exhaust system, cooling system, intake system and transmission must be checked or adjusted. The fitting dof a hybrid turbo alone does not guarantee a power increase.

Turbo specifications

Manufacturer’s part numbers

49135-03310
49135-03130
4913503310
4913503130

OEM part numbers

MD202579
MD202578

Compatible vehicles and applications

Galloper
EXCEED — 100 hp
2.5 TD — from 2000, end date unspecified
Engine code : unspecified
Mitsubishi
CHALLENGER — 125 hp
2.8 TD — from 1998, end date unspecified
Engine code : unspecified
Pajero 2 — 125 hp
2.8 TD — from 1998, end date unspecified
Engine code : unspecified
Pajero SPORT — power output unspecified
2.8 — from 1998, end date unspecified
Engine code : unspecified
SHOGUN — 125 hp
2.8 TD — from 1998, end dateunspecified
Engine code : not specified

Additional technical specifications

Product type: turbo hybrid
Documented engine variants: 2., 5 TD and 2.8 TD
Documented power outputs: 100 hp and 125 hp depending on the application
Documented production periods: from 1998 or 2000 depending on the application
Engine codes: not specified
Installation: documented plug & play configuration, with no external modifications

Fitting advice

⚠️ WARNING — IMPORTANT BEFORE INSTALLATION

Identify and rectify the cause of the previous fault. Check the lubrication circuit, as well as the oil supply and return d, then check that the pipes are clean.

Check the inlet for foreign matter. Carry out priming in accordance with the applicable recommendations and follow the manufacturer’s instructions.

A lubrication fault that is not rectified may result in the turbocharger failing again.

How do you identify the correct turbo?

Check the turbo’s part number d– the original part number, OEM and manufacturer part numbers, as well as the make, model, generation, engine type, power output, mountingYear and engine code. An identical engine type does not always guarantee compatibility.

⚠️ Check your turbo’s part numbers

Before ordering, compare the part number marked on your original turbo d with the part numbers listed in this data sheet. An identical engine specification does not always guarantee compatibility.

If in doubt, please contact us with the part number found on your turbocharger.

Product Details
49135-03310
Hybrid
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