Hybrid Turbo Ford 1 8 TDCi 115 – 4M5Q6K682AG, 742110. hp

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Hybrid
Hybrid Turbo 1.8 TDCi 115, 742110, 4M5Q6K682AD, 4M5Q6K682AF, 4M5Q6K682AG
  • Hybrid Turbo 1.8 TDCi 115, 742110, 4M5Q6K682AD, 4M5Q6K682AF, 4M5Q6K682AG
  • Hybrid Turbo Ford  1.8 TDCi 115 742110
  • Hybrid Turbo Ford  1.8 TDCi 115 742110
742110
Year: From 2003 onwards, depending on allocation; end date not specified
Power: 100, 110, 115 and 125 hp depending on allocation
displacement: 1,.,8
Engine code: Not specified
Gasket kit
Preparation course
Exchange
€522.90 VAT included

435.75 tax excl.

Quantity
Manufacturing time: 15-20 working days

Description

This hybrid turbo for engine options Ford 1.The 8 TDCi benefits from d’an internal mechanism designed to adjust its compression capacity and flow rate’ dair. Depending on the configuration chosen, it combines a high-flow MFS compressor wheel, a 360° bearing stop, recontoured casings and, for the most advanced design: a turbine wheel oversized.

The documented assignments relate in particular to Ford C-Max, Focus, Galaxy, Mondeo, S-Max, Tourneo Connect and Transit Connect. Compatibility must always be confirmed using the turbo’s part number d’origin’.

Available products — Stage 1, Stage 2 and Stage 3

Stage 1
Compressor wheel: High-capacity MFS
Stop: 360° bearing stop
Balancing: high speed at 150,000 rpm on a Cimat VSR test bench

This preparation acts primarily on the compressor wheel in order to d’adjust the flow rate’ d’air, whilst retaining a 360° stop and documented high-speed balancing.

Stage 2
Compressor wheel: High-capacity MFS oversized
Carter d’Admission:’ reprofiled for to receive the new wheel oversized
Stop: 360° bearing stop
Balancing: high speed at 150,000 rpm on a Cimat VSR test bench

The Stage 2 incorporates a compressor wheel oversized to a casing d’re-profiled intake’. This modification is designed to accommodate the new geometry properly and to enhance manoeuvrability dcompressor air.

Stage 3
Compressor wheel: High-capacity MFS oversized
Carter d’Admission:’ reprofiled for to receive the new wheel oversized
Stop: 360° bearing stop
Turbine wheel: high-speed oversized
Turbine casing: reprofiled for to receive the new wheel oversized
Balancing: high speed at 150,000 rpm on a Cimat VSR test bench

The Stage 3 acts on the compressor and turbine sides. Oversized wheels require the respective wheel housings to be re-profiled. This configuration may affect the available flow rate and the behaviour of the turbocharger, depending on the settings and the overall engine tuning.

What is a hybrid turbo ?

A hybrid turbo utilises a suitably adapted turbocharger design for to receive internal components that differ from the configuration d’origin’. Depending on the course, the preparation may cover the compressor impeller, its dimensions, the casings, the turbine impeller, the thrust bearing or balancing.

The aim is d’adjust the compression capacity and flow rate’ dair. However, a hybrid turbocharger is not defined solely by the appearance of its compressor wheel: consistency between the wheels, the housings, the balancing and the engine management system remains essential.

MFS compressor wheel: standard or Performance ? ?

MFS stands for ‘Milled From Solid’, meaning a wheel machined from a solid block. This is d’a manufacturing process which, on its own, does not guarantee an increase in throughput’ dair. A standard MFS wheel can retain a geometry similar to that d’origin’.

An MFS wheel Performance may be designed with a geometry suited to the intended purpose, including a different profile or dimensions where such modifications are envisaged. For this product, the wheels listed are described as high-flow MFS wheels, with a version oversized for Stages 2 and 3.

A standard MFS wheel can be just as shiny as an MFS wheel Performance. It is not its appearance that determines its performance, but its geometry and its ability to move more dair. A higher flow rate can help to generate more power only if the engine has been properly tuned.

Why does the geometry of the blades affect the flow rate? d’air ?

The compressor wheel draws in and then compresses the air fed to the engine. Its diameter, profile, height, width and the arrangement of its blades influence its aerodynamic behaviour and the amount d’air displaced under certain operating conditions’.

The result also depends on the casings, the turbine wheel, the boost pressure and the engine tuning. A larger wheel therefore does not automatically guarantee better performance and may affect response time as well as the range doptimal use.

Reliability and balancing of the hybrid turbocharger

The 360° bearing stop, which features in all three documented stages, helps to distribute the axial forces around the axis. It does not exempt d’proper lubrication nor d’a compliant installation’.

The rotor is balanced at high speed, at 150,000 rpm on a Cimat VSR test bench. This procedure is designed to minimise vibrations and mechanical stresses, although it cannot compensate for a fault doil supply, contamination or incorrect installation.

Engine remapping and tuning

The engine management system needs to be adjusted for make proper use of the features da hybrid turbo. Mapping, boost pressure and wastegate adjustment must be checked by a qualified professional.

Depending on the level of preparation, the fuel injection, exhaust, cooling, intake, clutch or transmission may also need to be checked or adjusted. Fitting a hybrid turbo alone does not guarantee a power increase.

Turbo part numbers

OEM part numbers

4M5Q6K682AD
4M5Q6K682AF
4M5Q6K682AG

Manufacturer’s part numbers

742110-0004
742110-0006
742110-0007
742110-5004S
742110-5006S
742110-5007S

Compatible vehicles and assignments

Ford
C-Max — 1.8 TDCi 115 hp
From 2007 — end date not specified
Engine code : not specified
Focus 2 — 1.8 TDCi 100 / 125 hp
From 2004 — end date not specified
Engine code : not specified
Focus 2 — 1.8 TDCi 115 hp
From 2004 — end date not specified
Engine code : not specified
Focus 2 — 1.8 TDCi 115 hp
From 2011 — end date not specified
Engine code : not specified
Focus 2 Phase 2 — 1.8 TDCi 115 hp
From 2007 — end date not specified
Engine code : not specified
Focus C-Max — 1.8 TDCi 115 hp
From 2003 — end date not specified
Engine code : not specified
Galaxy 2 — 1.8 TDCi 100 / 125 hp
From 2006 — end date not specified
Engine code : not specified
Mondeo — 1.8 TDCi 100 / 125 hp
From 2007 — end date not specified
Engine code : not specified
Mondeo 3 Hatchback — 1.8 TDCi 100 / 125 hp
From 2007 — end date not specified
Engine code : not specified
Mondeo 3 SW — 1.8 TDCi 100 / 125 hp
From 2007 — end date not specified
Engine code : not specified
S-Max — 1.8 TDCi 100 / 125 hp
From 2006 — end date not specified
Engine code : not specified
S-Max — 1.8 TDCi 125 hp
From 2005 — end date not specified
Engine code : not specified
Tourneo Connect — 1.8 TDCi 110 hp
From 2006 — end date not specified
Engine code : not specified
Transit Connect TC7 (T200 T230) — 1.8 TDCi 110 hp
From 2006 — end date not specified
Engine code : not specified

Additional technical specifications

Product type: hybrid turbo
Engine: 1.8 TDCi
Fuel: diesel
Documented power ratings: 100, 110, 115 and 125 hp depending on the role
Installation: configuration plug & play as announced, with no changes to the structure
Engine codes: not specified

Assembly instructions

⚠️ WARNING — IMPORTANT BEFORE ASSEMBLY

Search for and correct the cause of the previous failure before d’fit the turbo’.

Check the lubrication circuit, the supply and the return d’oil, as well as the cleanliness of the pipes. Check the intake and ensure there are no foreign objects present.

Carry out turbocharger spool-up in accordance with the relevant guidelines and follow the vehicle manufacturer’s instructions.

If a lubrication fault is not rectified, it may lead to the turbocharger failing again.

How do you choose the right turbo ?

Check the part number marked on the turbocharger dthe original, then compare it with the OEM and manufacturer’s part numbers listed on this sheet. Also check the make, model, generation, body style, engine type and power output in hp, theYear installation details and, where available, the engine code.

The fact that two motors are identical does not always guarantee compatibility, as there may be several different configurations for the same model of vehicle.

⚠️ Check your turbo’s part numbers

Before placing your order, Compare the part number on your turbocharger d’origin’ using the references given in this fact sheet. Having the same motor does not always guarantee compatibility.

If you are unsure about the identification or fitting, please contact us with the legible reference number on your turbo d’origin’.

Product Details
742110
Hybrid
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How do you identify the correct turbo part number?

A single engine type may have been fitted with several different turbochargers depending on theYear, power output, engine version or technical evolution.. The application alone is therefore not always sufficient for to accurately identify the correct turbo.

Before ordering, note down the part numbers shown on the identification plate d of your old turbocharger. This may be d an OEM part number or d a part number from the turbo manufacturer.

Compare these part numbers with those listed on our product pages.. If in doubt, our team can help you verify the part number you are looking for before you place your order.

Turbo failure: identify the cause before replacement

A loss of power, an unusual whistling noise, oil consumption d, abnormal smoke or poor engine performance may be linked to a turbocharger fault.

However, a fault that appears to be turbo-related may also stem d from a lubrication issue, d from contaminated oil, d from a foreign object, from the intake or exhaust systems, or d from another engine peripheral component.

It is therefore important to investigate the cause of the fault before fitting a new turbo or a new Cartridge.

→ Identifying the symptoms d of a turbo failure

→ Understand the main causes of turbo failure d

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BEFORE REPLACING A TURBO

A turbocharger failure may be the result d of another engine problem. Before fitting d a new turbo or Cartridge, identify and rectify the cause of the original fault to d avoid d damaging the new part.

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