Hybrid Turbo Mercedes 2.2D 150 hp, 727461-0002, 6460900080, 6460960499, 6460961499, A6460900080, A6460960099, A6460960499

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Hybrid Turbo Mercedes 2.2D 150 hp, 727461-0002, 6460900080, 6460960499, 6460961499, A6460900080, A6460960099, A6460960499
  • Hybrid Turbo Mercedes 2.2D 150 hp, 727461-0002, 6460900080, 6460960499, 6460961499, A6460900080, A6460960099, A6460960499
HYB18-400-461
Year: From 2000 onwards, depending on the allocation
Power: 150 hp
displacement: 2.2 D
Engine code: Not specified
Exchange
Gasket kit
Preparation course
€336.00 VAT included

280 tax excl.

Quantity
Dmanufacture: 15-20 working days

Description

This plug & play hybrid turbocharger is designed for the following engines Mercedes, 2.2 D, 150 hp, as documented at.. Its three performance levels feature a high-flow MFS Performance compressor wheel, a 360° bearing retainer and high-speed balancing.

The applications listed include, in particular, the Mercedes C220 (203), CLC200 and E220 (211). The choice of service package must take into account the engine configuration and the objective of the tuning.

Available tuning packages — Stage 1, Stage 2 and Stage 2+

Stage 1
Compressor wheel: MFS Performance high-flow
Dimensions: 38.50 / 52.19 mm
Blade configuration: 11+0 Performance
Bearing stop: 360°
Balancing: 150,000 rpm on a Cimat VSR test bench

This configuration combines a high-flow MFS Performance impeller with a 360° thrust bearing. Its geometry is designed to optimise the compressor’s air displacement capacity d, without compromising the motor’s final power output.

Stage 2
Compressor impeller: MFS Performance high-flow oversized
Dimensions: 39.61 / 56.02 mm
Blade configuration: 11+0 Performance
d intake housing: Reprofiled for ccommodate the new impeller oversized
Bearing thrust: 360°
Balancing: 150,000 rpm on a Cimat VSR test bench

The Stage 2 is fitted with a oversized turbine wheel and a d intake housing, reprofiled accordingly. The increase in dimensions may alter the air flow rate d and the behaviour of the turbocharger; its performance depends on the overall engine tuning.

Stage 2+
Compressor wheel: MFS Performance high flow oversized
Dimensions: 44.52 / 60.00 mm
Blade configuration: 11+0 Performance
d intake housing: Reprofiled for commodate the new impeller oversized
Bearing thrust: 360°
Balancing: 150,000 rpm on a Cimat VSR test bench

This version uses the largest compressor wheel documented for this product, with a reprofiled intake housing d. A larger wheel can move more air d under certain conditions, but it can also affect the response time and the range d of optimal operation.

What is a hybrid turbo?

A hybrid turbo is based on a turbocharger architecture adapted for to accommodate modified internal components. Depending on the modification, these changes may involve the compressor wheel, its dimensions and the geometry of its blades, the housings, the turbine wheel, the thrust bearing or the balancing.

The aim is d to adapt the compression capacity and the air flow rate d. However, a hybrid turbo is not defined solely by the appearance of its impeller: the dimensions, geometry, machining and overall consistency of the assembly are crucial.

MFS compressor wheel: standard or ‘ Performance ’?

MFS stands for ‘Milled From Solid’, meaning a wheel machined from a solid block. This manufacturing process alone does not guarantee an increase in air flow rate d. A standard MFS wheel can retain a geometry equivalent to that d of the original.

An MFS impeller Performance can be given a geometry specific to the tuning objective: different diameter, adapted profile or specific blade configuration. For this product, the dimensions and the 11+0 configuration are detailed separately for for each stage.

A standard MFS impeller can be just as effective as a custom- Performance MFS impeller. It is not its appearance that determines its performance, but its geometry and its ability to move more d air. A higher flow rate can contribute to the generation of more power when the engine is suitably tuned.

Why does the geometry of the blades influence the air flow rate d?

The compressor impeller draws in and then compresses the air sent to the engine. Its diameter, profile, height, width and blade arrangement influence its aerodynamic behaviour and the amount d of air it can move depending on operating conditions.

The result also depends on the compressor housing, the turbine section, the boost pressure and the engine management system. A larger impeller therefore does not automatically guarantee better performance in all conditions and may affect response time.

Reliability and balancing of the hybrid turbo

The 360° bearing stop documented for across all three stages helps to distribute the axial forces to which the rotor is subjected. Its effectiveness depends on correct lubrication and adherence to fitting specifications.

Each modification undergoes d high-speed balancing at 150,000 rpm on a Cimat VSR test bench. This process aims to minimise vibrations and mechanical stresses on the rotor; it does not compensate for incorrect installation, contamination or inadequate lubrication.

Engine remapping and preparation

Operating d a hybrid turbo may require adjustments to the engine mapping and boost pressure management. Fuel injection, the exhaust system, intake air cooling d, the clutch and the transmission must also be checked and adjusted according to the vehicle and the level of tuning.

The wastegate must be adjusted during installation and when reprogramming the ECU. A hybrid turbo does not automatically deliver a power gain without a coherent engine configuration.

Turbo part numbers

OEM part numbers Mercedes

6460900080
6460960499
6460961499
A6460900080
A6460960099
A6460960499

Manufacturer’s part numbers

727461-0002
727461-0003
727461-0004
727461-0005
727461-0006
727461-5003S
727461-5004S
727461-5005S
727461-5006S

Compatible vehicles and roles

Mercedes
C220 (203) — 150 hp
2.2 D — from 2002, end date unspecified
Engine code : unspecified
CLC200 — 150 hp
2.2 D — from 2000, end date unspecified
Engine code : unspecified
E220 (211) — 150 hp
2.2 D — from 2003, end date unspecified
Engine code : unspecified

Additional technical specifications

Product type: Hybrid Turbo
Configuration: Plug & play, Installation without modification
Engine: 2.2 D
Power: 150 hp
Available courses: Stage 1, Stage 2 and Stage 2+
Engine code: Not specified

Assembly tips

⚠️ WARNING — IMPORTANT BEFORE INSTALLATION

Before installation, identify and rectify the cause of the previous fault. Check the lubrication circuit, the oil supply and return d as well as the cleanliness of all pipes.

Check the inlet for any foreign objects. Prime the system in accordance with the applicable guidelines and follow the manufacturer’s instructions. The wastegate must be adjusted during fitting and remapping.

Unresolved lubrication issues may lead to the turbocharger failing again.

How do you identify the correct turbo?

Check the part number on the original turbo d, then compare it with the OEM and manufacturer part numbers in this data sheet.. Also check the make, model, generation, engine variant (2.2 D), power output (150 hp ) and production period (. ). An identical engine variant is not always sufficient to confirm compatibility.

⚠️ Check your turbo’s part numbers

Before ordering, compare the part number marked on your original turbo d with the part numbers listed in this data sheet. An identical engine specification does not always guarantee compatibility.

If in doubt, please contact us with the part number clearly visible on your turbocharger.

Product Details
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Turbo: specialists in turbochargers since 2012

ALFI TURBO specialises in the sale of turbochargers for for cars, commercial vehicles, heavy goods vehicles, construction machinery, agricultural machinery and boats: new turbochargers, remanufactured units, hybrid turbochargers, Cartridge and turbocharger spare parts. Over 20,000 items are available.

Find the right turbocharger for your engine

The turbocharger plays a vital role in the operation and performance d of a turbocharged engine. When a turbocharger needs replacing, it is important d to identify the exact part number before ordering.

ALFI TURBO supplies turbochargers for for a wide range of makes and engine types: cars, commercial vehicles, heavy goods vehicles, construction machinery, tractors and agricultural machinery, as well as various marine applications.

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A standard exchange turbo allows you to replace a turbocharger whilst returning the old part where a deposit is required. Our catalogue includes numerous part numbers for from various makes and engine types.

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Hybrid Turbo

Hybrid turbos are designed for set-ups requiring greater air flow d and higher performance potential than a standard set-up. Specifications depend on the turbo, its tuning and the engine configuration.

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Our catalogue covers a wide range of d applications fitted with d a turbocharged engine.

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How do you identify the correct turbo part number?

A single engine type may have been fitted with several different turbochargers depending on theYear, power output, engine version or technical evolution.. The application alone is therefore not always sufficient for to accurately identify the correct turbo.

Before ordering, note down the part numbers shown on the identification plate d of your old turbocharger. This may be d an OEM part number or d a part number from the turbo manufacturer.

Compare these part numbers with those listed on our product pages.. If in doubt, our team can help you verify the part number you are looking for before you place your order.

Turbo failure: identify the cause before replacement

A loss of power, an unusual whistling noise, oil consumption d, abnormal smoke or poor engine performance may be linked to a turbocharger fault.

However, a fault that appears to be turbo-related may also stem d from a lubrication issue, d from contaminated oil, d from a foreign object, from the intake or exhaust systems, or d from another engine peripheral component.

It is therefore important to investigate the cause of the fault before fitting a new turbo or a new Cartridge.

→ Identifying the symptoms d of a turbo failure

→ Understand the main causes of turbo failure d

ALFI TURBO, specialists in turbochargers since 2012

Since 2012, ALFI TURBO has been assisting private individuals and professionals in identifying and replacing turbochargers.

  • over 20,000 items in the catalogue;
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BEFORE REPLACING A TURBO

A turbocharger failure may be the result d of another engine problem. Before fitting d a new turbo or Cartridge, identify and rectify the cause of the original fault to d avoid d damaging the new part.

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