Hybrid Turbo 3.0 CRD/CDI, 190, 220, 224cv, 764809, 777318, 6420901680, 68004663AA, A6420901680, A6420905780, A6420908980

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Hybrid
Hybrid Turbo 3.0 CRD/CDI, 190, 220, 224cv, 764809, 777318, 6420901680, 68004663AA, A6420901680, A6420905780, A6420908980
  • Hybrid Turbo 3.0 CRD/CDI, 190, 220, 224cv, 764809, 777318, 6420901680, 68004663AA, A6420901680, A6420905780, A6420908980
  • Hybrid Turbo 3.0 CRD/CDI, 190, 220, 224cv, 764809, 777318, 6420901680, 68004663AA, A6420901680, A6420905780, A6420908980
  • Hybrid Turbo 3.0 CRD/CDI, 190, 220, 224cv, 764809, 777318, 6420901680, 68004663AA, A6420901680, A6420905780, A6420908980
777318
Year: From 2005 onwards, depending on allocation; end date not specified
Power: 190, 220, 223, 224 and 230 hp
displacement: 3.0
Engine code: Not specified
Gasket kit
Preparation course
€617.40 VAT included

514.5 tax excl.

Quantity
Manufacturing time: 15-20 working days

Description

This hybrid turbo for 3 engine options.0 CRD and 3.0 CDI benefits from d'an internal mechanism designed to adjust the flow rate' d'air and compression capacity'. Depending on the configuration selected, the set comprises a high-flow MFS compressor impeller, a 360° bearing retainer and additional modifications to the impellers and casings.

The documented assignments relate in particular to several Jeep Grand Cherokee as well as Mercedes Class E, ML and Sprinter. Compatibility must be confirmed using the turbo’s part number d'origin'.

Available products — Stage 1, Stage 2 and Stage 3

Stage 1
Compressor wheel: High-capacity MFS
Bearing stop: 360°
Balancing: high speed at 150,000 revolutions per minute on a Cimat VSR test bench

This preparation acts primarily on the compressor wheel whilst maintaining a configuration suitable for a Installation without modification documented external. The high-flow MFS impeller is designed to alter the compressor’s performance, subject to d'properly optimised engine management'.

Stage 2
Compressor wheel: High-capacity MFS oversized
Carter d'Admission:' re-profiled for to receive the new wheel oversized
Bearing stop: 360°
Balancing: high speed at 150,000 revolutions per minute on a Cimat VSR test bench

The Stage 2 incorporates a compressor wheel oversized to a casing d're-profiled intake'. This adaptation makes it possible to d'accommodate the new geometry and may affect the vehicle's manoeuvrability' d'air flow and the turbocharger’s response'.

Stage 3
Compressor wheel: High-capacity MFS oversized
Carter d'Admission:' re-profiled for to receive the new wheel oversized
Bearing stop: 360°
Turbine wheel: high-speed oversized
Turbine casing: re-profiled for to receive the new wheel oversized
Balancing: high speed at 150,000 revolutions per minute on a Cimat VSR test bench

This procedure is carried out on the compressor and turbine sides. Reprofiling the two casings allows d'fit the oversized wheels as specified'. Its behaviour depends on the overall engine configuration and the settings applied.

What is a hybrid turbo ?

A hybrid turbo is based on a specially adapted turbocharger design for to receive internal components that differ from the configuration d'origin'. Depending on the course, the preparation may cover the compressor wheel, the turbine wheel, the casings, the thrust bearing system and balancing.

The aim is d'adjust the compression capacity and flow rate' d'air'. However, a hybrid turbocharger is not defined solely by the appearance of its impeller: the geometry of its components and the overall coherence of the assembly determine its performance.

MFS compressor wheel: standard or Performance ? ?

MFS stands for ‘Milled From Solid’, meaning a wheel machined from a solid block. This term describes the manufacturing process, but does not in itself guarantee an increase in flow rate d'air'.

A standard MFS wheel can retain a geometry close to its original state. An MFS wheel Performance may be designed with a geometry suited to the application, with a specific profile, dimensions or blade configuration, provided that these characteristics are documented.

A standard MFS wheel can be just as shiny as an MFS wheel Performance. It is not its appearance that determines its performance, but its geometry and its ability to move more d'air'. A higher flow rate can help to increase power output when the engine and its management system are correctly matched, although this alone does not guarantee results.

Why does the geometry of the blades affect the flow rate? d'air?' ?

The compressor wheel draws in and then compresses the air fed to the engine. Its diameter, profile, height, width and the arrangement of its blades influence the aerodynamic behaviour of the compressor.

The right geometry can move more d'air under certain conditions'. The result also depends on the casings, the turbine wheel, the boost pressure and the engine tuning. A larger wheel does not automatically guarantee better performance and may affect response time and range d'optimal use'.

Reliability and balancing of the hybrid turbocharger

The 360° bearing stop, as documented in the three training courses, helps to distribute the axial forces within the turbocharger. It does not exempt d'proper lubrication nor d'a meticulous edit'.

The rotor is balanced at high speed – 150,000 revolutions per minute – on a Cimat VSR test bench, in order to minimise vibrations and mechanical stresses. This balancing does not protect the turbocharger against a fault d'oil supply, contamination or incorrect installation'.

Engine remapping and tuning

It may be necessary to adjust the engine management system for make the most of the hybrid turbo’s features. Mapping, boost pressure and wastegate settings must be checked during tuning.

Depending on the level of preparation: fuel injection, exhaust, air cooling d'The intake, clutch or gearbox may also need to be checked or adjusted'. A hybrid turbo does not automatically guarantee a power boost without the right set-up.

Turbo part numbers

OEM part numbers

6420901680
68004663AA
A642 090 1680
A642 090 5780
A6420901680
A6420905780
A6420908980

Manufacturer’s part numbers

764809-0001
764809-0002
764809-0004
764809-5001S
764809-5002S
764809-5004S
777318-0001
777318-0002
777318-5001S
777318-5002S
781743-0001
781743-0003
781743-5001S
781743-5003S

Compatible vehicles and assignments

Jeep
Grand Cherokee 3.0 CRD — 220 hp
Engine: 3.0 CRD
Period and engine code: not specified
Grand Cherokee 3.0 CRD — 223 hp
Engine: 3.0 CRD — from 2007, end date unspecified
Engine code : not specified
Mercedes
E300 (W212) 3.0 CDI V6 — 230 hp
Engine: 3.0 CDI V6 — from 2010, end date unspecified
Engine code : not specified
ML320 (W164) 3.0 CDI V6 — 224 hp
Engine: 3.0 CDI V6 — from 2005, end date unspecified
Engine code : not specified
Sprinter II 219 3.0 CDI — 190 hp
Engine: 3.0 CDI — period not specified
Engine code : not specified
Sprinter II 319 3.0 CDI — 190 hp
Engine: 3.0 CDI — period not specified
Engine code : not specified
Sprinter II 419 3.0 CDI — 190 hp
Engine: 3.0 CDI — period not specified
Engine code : not specified
Sprinter II 519 3.0 CDI — 190 hp
Engine: 3.0 CDI — period not specified
Engine code : not specified

Additional technical specifications

Product type: Hybrid Turbo
Engine options: 3.0 CRD and 3.0 CDI V6
displacement : 3.0
Documented power ratings: 190, 220, 223, 224 and 230 hp
Editing: configuration plug & play documented
Engine codes: not specified

Assembly instructions

⚠️ WARNING — IMPORTANT BEFORE ASSEMBLY

Identify and rectify the cause of the previous fault before d'fit the turbo'. Check the lubrication circuit, as well as the supply and return lines d'oil'.

Check that the ducts and the intake are clean and free from foreign objects. Carry out the priming in accordance with the relevant guidelines and follow the vehicle manufacturer’s instructions.

If a lubrication fault is not rectified, it may lead to the turbocharger failing again.

How do you choose the right turbo ?

Check the part number marked on the turbocharger d'origin and compare it with the OEM and manufacturer part numbers listed on this sheet'. Also check the make, model, generation, engine type and power output in hp, theYear the mounting code and the engine code, where available.

An identical engine does not always guarantee compatibility, as several different set-ups may be used on the same vehicle.

⚠️ Check your turbo’s part numbers

Before placing your order, Compare the part number on your turbocharger d'origin' using the references given in this fact sheet. Having the same motor does not always guarantee compatibility.

If you are in any doubt, please contact us, quoting the reference number clearly visible on your turbocharger d'origin'.

Product Details
777318
Hybrid
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A loss of power, an unusual whistling noise, oil consumption d, abnormal smoke or poor engine performance may be linked to a turbocharger fault.

However, a fault that appears to be turbo-related may also stem d from a lubrication issue, d from contaminated oil, d from a foreign object, from the intake or exhaust systems, or d from another engine peripheral component.

It is therefore important to investigate the cause of the fault before fitting a new turbo or a new Cartridge.

→ Identifying the symptoms d of a turbo failure

→ Understand the main causes of turbo failure d

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