Hybrid Turbo 1.3 CDTI / DDIS 70 75 hp – 55202638, 54359700019

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Hybrid
Hybrid Turbo 1.3 CDTI DDIS 55202638  54359700019, 54359800019, 54359880019, 54359900019
  • Hybrid Turbo 1.3 CDTI DDIS 55202638  54359700019, 54359800019, 54359880019, 54359900019
  • Hybrid Turbo 1.3 CDTI DDIS 55202638  54359700019, 54359800019, 54359880019, 54359900019
  • Hybrid Turbo 1.3 CDTI DDIS 55202638  54359700019, 54359800019, 54359880019, 54359900019
54359700019
Year: Not specified
Power: 70 and 75 hp
displacement: 1.3
Engine code: Not specified
Gasket kit
Preparation course
€289.80 VAT included

241.5 tax excl.

Quantity
Manufacturing time: 15-20 working days

Description

This hybrid turbo is designed for the 1.3 CDTI / DDIS engines with 70 and 75 hp. Its tuning is based on a high-flow MFS compressor wheel, a 360° bearing stop and high-speed balancing, with additional modifications depending on the tuning package chosen.

The plug & play design allows for Installation without modification installation. However, to make full use of the turbo’s performance characteristics, a suitable engine configuration is required.

Available tuning packages — Stage 1, Stage 2 and Stage 3

Stage 1
Compressor wheel: MFS high-flow
Bearing: 360° thrust
Balancing: high-speed at 150,000 rpm on a Cimat VSR test bench

This modification primarily affects the compressor section in order d to adjust the compression capacity and air flow rate d whilst retaining the original installation configuration without any modifications.

Stage 2
Compressor impeller: MFS high-flow oversized
d' intake housing: re-profiled for accommodate the new impeller oversized
Bearing: 360° thrust
Balancing: high-speed at 150,000 rpm on a Cimat VSR test bench

The impeller oversized is paired with a re-profiled intake casing d. This combination is designed to adapt the air passage d to the compressor’s new geometry.

Stage 3
Compressor impeller: MFS high-flow oversized
Intake housing d: re-profiled for to accommodate the new impeller oversized
Bearing: 360° thrust bearing
Turbine impeller: high-flow oversized
Turbine casing: re-profiled for ly to accommodate the new impeller oversized
Balancing: high-speed at 150,000 rpm on a Cimat VSR test bench

This upgrade combines modifications to the compressor with a turbine wheel oversized and a re-profiled turbine housing. This configuration can alter both the flow rate and the behaviour of the turbocharger and requires appropriate preparation of the entire engine assembly.

What is a hybrid turbo?

A hybrid turbo utilises a turbocharger architecture adapted for to accommodate internal components that differ from the original configuration d. Depending on the upgrade package, modifications may involve the compressor wheel, housings, turbine wheel, thrust bearing and balancing.

The aim is d to adapt the compression capacity and the air flow rate d. A hybrid turbo is not defined solely by the appearance of its impeller: the geometry of the components and the overall coherence of the assembly are crucial.

MFS compressor wheel: standard or Performance?

MFS stands for ‘Milled From Solid’, meaning a wheel machined from a solid block. This manufacturing process alone does not guarantee an increase in air flow rate d. A standard MFS wheel may retain a geometry equivalent to the original.

An MFS impeller Performance can be designed with a geometry tailored to the specific application: blade profile, height or width, diameter or specific layout. On this product, the high-flow MFS impeller is described as lighter, larger and taller than the d original, with a claimed compression capacity up to 15 per cent higher.

A standard MFS impeller can perform just as well as an MFS impeller Performance. It is not its appearance that determines its performance, but its geometry and its ability to move more d'air. A higher flow rate can contribute to power output with appropriate engine tuning, though it does not, on its own, guarantee the final result.

Why does the geometry of the blades influence the air flow rate d?

The compressor impeller draws in and then compresses the air sent to the engine. Its diameter, profile, height, width and the arrangement of its blades influence its aerodynamic behaviour and the amount d of air it can move under certain conditions.

The result also depends on the housings, the turbine wheel, the boost pressure and the engine management system. A larger wheel therefore does not automatically guarantee better performance and may alter the response time as well as the range d of optimal operation.

Reliability and balancing of the hybrid turbo

The 360° thrust bearing, documented at each stage, distributes axial forces over a wide surface area. It helps the bearing adapt to the stresses of the modification, without eliminating the risks associated with poor lubrication or incorrect fitting.

The rotor is balanced at high speed, at 150,000 rpm on a Cimat VSR test bench. This process aims to minimise vibrations and mechanical stresses during rotation.

Engine remapping and preparation

The engine control unit must be adapted for to make the most of the hybrid turbo’s characteristics. Depending on the tuning package and the vehicle, the fuel injection, exhaust system, cooling system, boost pressure and the transmission may need to be checked or adjusted. The wastegate must be adjusted during reprogramming. The turbo alone does not guarantee a power gain.

Turbo specifications

OEM part number

55202638

Manufacturer’s part numbers

54359700019
54359800019
54359880019
54359900019
KP35-019

Compatible vehicles and assignments

No detailed vehicle compatibility information is documented in the available information. Compatibility must be confirmed based on the original turbo d part numbers and the vehicle’s specifications.

Additional technical specifications

Product type: hybrid turbo
Engine: 1.3 CDTI / DDIS
Power: 70 and 75 hp
Fitting: plug & play, no modifications required

Fitting advice

⚠️ WARNING — IMPORTANT BEFORE INSTALLATION

Identify and rectify the cause of the previous fault. Check the oil supply and return d, the cleanliness of the lubrication circuit and ensure there are no foreign objects in the inlet. Prime the system in accordance with the applicable recommendations and follow the manufacturer’s instructions. A lubrication fault that is not rectified may lead to further turbocharger failure.

How do you identify the correct turbo?

Check the part number marked on the turbo d, the original OEM and manufacturer part numbers, as well as the make, model, generation, body style, engine type, power output,Year and engine code.. An identical engine type does not always guarantee compatibility.

⚠️ Check your turbo’s part numbers

Before ordering, compare the part number marked on your original turbo d with the part numbers listed in this product description. An identical engine specification does not always guarantee compatibility.

If in doubt, please contact us with the full part number of your original turbo d and your vehicle details.

Product Details
54359700019
Hybrid
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Turbo: specialists in turbochargers since 2012

ALFI TURBO specialises in the sale of turbochargers for for cars, commercial vehicles, heavy goods vehicles, construction machinery, agricultural machinery and boats: new turbochargers, remanufactured units, hybrid turbochargers, Cartridge and turbocharger spare parts. Over 20,000 items are available.

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The turbocharger plays a vital role in the operation and performance d of a turbocharged engine. When a turbocharger needs replacing, it is important d to identify the exact part number before ordering.

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A standard exchange turbo allows you to replace a turbocharger whilst returning the old part where a deposit is required. Our catalogue includes numerous part numbers for from various makes and engine types.

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Hybrid turbos are designed for set-ups requiring greater air flow d and higher performance potential than a standard set-up. Specifications depend on the turbo, its tuning and the engine configuration.

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How do you identify the correct turbo part number?

A single engine type may have been fitted with several different turbochargers depending on theYear, power output, engine version or technical evolution.. The application alone is therefore not always sufficient for to accurately identify the correct turbo.

Before ordering, note down the part numbers shown on the identification plate d of your old turbocharger. This may be d an OEM part number or d a part number from the turbo manufacturer.

Compare these part numbers with those listed on our product pages.. If in doubt, our team can help you verify the part number you are looking for before you place your order.

Turbo failure: identify the cause before replacement

A loss of power, an unusual whistling noise, oil consumption d, abnormal smoke or poor engine performance may be linked to a turbocharger fault.

However, a fault that appears to be turbo-related may also stem d from a lubrication issue, d from contaminated oil, d from a foreign object, from the intake or exhaust systems, or d from another engine peripheral component.

It is therefore important to investigate the cause of the fault before fitting a new turbo or a new Cartridge.

→ Identifying the symptoms d of a turbo failure

→ Understand the main causes of turbo failure d

ALFI TURBO, specialists in turbochargers since 2012

Since 2012, ALFI TURBO has been assisting private individuals and professionals in identifying and replacing turbochargers.

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BEFORE REPLACING A TURBO

A turbocharger failure may be the result d of another engine problem. Before fitting d a new turbo or Cartridge, identify and rectify the cause of the original fault to d avoid d damaging the new part.

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