Hybrid Turbo 2.3 CDTI/DCI 90/125 hp – 8200994301B, 786997-5001S

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Hybrid
Hybrid Turbo 2.3 CDTI / DCI 90 125 hp 786997
  • Hybrid Turbo 2.3 CDTI / DCI 90 125 hp 786997
  • Hybrid Turbo 2.3 CDTI / DCI 90 125 hp 786997
  • Hybrid Turbo 2.3 CDTI / DCI 90 125 hp 786997
786997
Year: From 2010, end date unspecified
Power: 90, 115, 125 and 136 hp
displacement: 2.r 3 litres
Engine code: Not specified
Gasket kit
Preparation course
Exchange
€398.99 VAT included

332.49125 tax excl.

Quantity
Manufacturing time: 15-20 working days

Description

This hybrid turbo for, available for the 2., 3 CDTI andDCI engines, is based on an architecture adapted for internal tuning Stage 1, Stage 2 or Stage 3.. Depending on the tuning package chosen, it combines a high-flow MFS compressor wheel, a 360° thrust bearing and targeted modifications to the casings or the turbine section.

Documented applications include, in particular, the Nissan NV400, Opel Movano B, Renault Master 3 and Renault Trafic from 2010 onwards. Installation is designed to require no modifications to the mounting, subject to a precise check of the original turbo part numbers d.

Available tuning options — Stage 1, Stage 2 and Stage 3

Stage 1
Compressor wheel: MFS high-flow
Thrust bearing system: 360° thrust bearing
Balancing: High-speed balancing at 150,000 rpm on a Cimat VSR test bench

This modification primarily affects the compression capacity and flow rate d of air on the compressor side. The 360° thrust bearing helps to distribute the rotor’s axial forces more evenly.

Stage 2
Compressor impeller: MFS high-flow oversized
d ’ intake housing: Reprofiled for accommodate the new impeller oversized
Bearing system: 360° thrust bearing
Balancing: High-speed balancing at 150,000 rpm on a Cimat VSR test bench

The Stage 2 combines a oversized compressor wheel with a reprofiled d intake housing. This modification is designed to ensure the wheel and its housing operate in unison, with performance that also depends on the engine mapping and configuration.

Stage 3
Compressor impeller: MFS high-flow oversized
Housing d Inlet: Reprofiled for to accommodate the new impeller oversized
Thrust bearing system: 360° thrust bearing
Turbine impeller: High-flow oversized
Turbine casing: Reprofiled for ly to accommodate the new impeller oversized
Balancing: High-speed balancing at 150,000 rpm on a Cimat VSR test bench

This version modifies the compressor and turbine sides. Larger dimensions may improve flow under certain conditions, but they may also alter the response time and the optimal operating range.

What is a hybrid turbocharger?

A hybrid turbo uses a turbocharger architecture adapted for to accommodate internal components that differ from the original d configuration. Depending on the modification, changes may involve the impellers, their geometry, the housings, the thrust bearing or the balancing.

The aim is d to adapt the compression capacity and the air flow rate d. A hybrid turbo is therefore not defined solely by the appearance of its compressor wheel: the combination of components and their aerodynamic compatibility are crucial.

MFS compressor wheel: standard or Performance?

MFS stands for ‘Milled From Solid’, meaning a wheel machined from a solid block. The wheel documented here is made from forged aluminium and is characterised by a geometry designed for high airflow. The original technical data sheet d indicates an additional compression capacity of 15 per cent.

A standard MFS impeller can retain a geometry equivalent to the original. An MFS impeller Performance can be adapted with a profile, blade height or diameter suited to the modification, provided these changes are documented.

A standard MFS impeller can be as polished as an MFS impeller Performance. It is not its appearance that determines its performance, but its geometry and its ability to move more d'air. A higher flow rate can only be utilised correctly with appropriate engine tuning.

Why does the geometry of the blades influence the air flow rate d?

The compressor impeller draws in and then compresses the air sent to the engine. Its diameter, profile, height, width and blade arrangement all influence its aerodynamic behaviour. The result also depends on the casings, the turbine wheel, the boost pressure and the engine management system. A larger wheel therefore does not automatically guarantee better performance and may alter the response time.

Reliability and balancing of the hybrid turbo

The 360° thrust bearing fitted to all three stages distributes axial forces across a suitable surface. It helps to stabilise the assembly without compromising lubrication or fitting requirements.

The rotor is balanced at high speed, up to 150,000 rpm on a Cimat VSR test bench, to minimise vibrations and mechanical stresses. This balancing does not protect the turbocharger against incorrect installation, contamination or a fault in the oil supply d.

Engine remapping and preparation

Adjustments to the mapping and pressure control are required for to make the most of the hybrid turbo’s characteristics. Depending on the tuning package and the vehicle, the fuel injection, exhaust, air cooling d'intake, clutch or gearbox must also be checked. The wastegate must be adjusted whilst remapping the ECU. The turbo alone does not guarantee any specific final power output.

Turbo part numbers

OEM part numbers

8.200.994.301B
8200994301B

Manufacturer part numbers

786997-0001
786997-5001S
GT1546SLJ

Compatible vehicles and applications

Nissan
NV400 — 125 hp
2.3 DCI — start in 2010, month unspecified — end unspecified
Engine code : unspecified
Opel
Movano B — 125 hp
2.3 DCI — started in 2010, month unspecified — end unspecified
Engine code : unspecified
Renault
Master 3 — 125 hp
2.3 DCI — started in 2010, month unspecified — end unspecified
Engine code : unspecified
Master 3 — 136 hp
2.3 DCI — started in 2010, month unspecified — end unspecified
Engine code : unspecified
Trafic — 90 hp
2.3 DCI — started in 2010, month unspecified — end unspecified
Engine code : unspecified
Trafic — 115 hp
2.3 DCI — started in 2010, month unspecified — end unspecified
Engine code : unspecified
Trafic — 125 hp
2.3 DCI — started in 2010, month unspecified — end unspecified
Engine code : unspecified

Additional technical specifications

Product type: Hybrid Turbo
Reference family: 786997
Engine: 2.3 CDTI / DCI
displacement: 2-.3 CDTI /
Documented power outputs: 90, 115, 125 and 136 hp
Documented period: From 2010, end unspecified
Fitting: Fits without modification

Fitting advice

⚠️ WARNING — IMPORTANT BEFORE INSTALLATION

Before fitting, identify and rectify the cause of the previous fault. Check the lubrication circuit, the oil supply and return lines d, the cleanliness of the pipes, and the intake, ensuring there are no foreign objects present.. Prime the system in accordance with the applicable recommendations and follow the manufacturer’s instructions.. A lubrication fault that is not rectified may lead to further turbocharger failure.

How do you identify the correct turbo?

Check the part number marked on the original turbo d, then compare the OEM and manufacturer part numbers.. Also check the make, model, generation, engine type, power output at hp, theYear and the engine code where available.. An identical engine type is not always sufficient to confirm compatibility.

⚠️ Check your turbo’s part numbers

Before ordering, compare the part number marked on your original turbo d with the part numbers listed in this product sheet. An identical engine specification does not always guarantee compatibility.

If you are unsure about the identification, please contact us with the part number clearly visible on your original turbo d.

Product Details
786997
Hybrid
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Turbo: specialists in turbochargers since 2012

ALFI TURBO specialises in the sale of turbochargers for for cars, commercial vehicles, heavy goods vehicles, construction machinery, agricultural machinery and boats: new turbochargers, remanufactured units, hybrid turbochargers, Cartridge and turbocharger spare parts. Over 20,000 items are available.

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The turbocharger plays a vital role in the operation and performance d of a turbocharged engine. When a turbocharger needs replacing, it is important d to identify the exact part number before ordering.

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How do you identify the correct turbo part number?

A single engine type may have been fitted with several different turbochargers depending on theYear, power output, engine version or technical evolution.. The application alone is therefore not always sufficient for to accurately identify the correct turbo.

Before ordering, note down the part numbers shown on the identification plate d of your old turbocharger. This may be d an OEM part number or d a part number from the turbo manufacturer.

Compare these part numbers with those listed on our product pages.. If in doubt, our team can help you verify the part number you are looking for before you place your order.

Turbo failure: identify the cause before replacement

A loss of power, an unusual whistling noise, oil consumption d, abnormal smoke or poor engine performance may be linked to a turbocharger fault.

However, a fault that appears to be turbo-related may also stem d from a lubrication issue, d from contaminated oil, d from a foreign object, from the intake or exhaust systems, or d from another engine peripheral component.

It is therefore important to investigate the cause of the fault before fitting a new turbo or a new Cartridge.

→ Identifying the symptoms d of a turbo failure

→ Understand the main causes of turbo failure d

ALFI TURBO, specialists in turbochargers since 2012

Since 2012, ALFI TURBO has been assisting private individuals and professionals in identifying and replacing turbochargers.

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BEFORE REPLACING A TURBO

A turbocharger failure may be the result d of another engine problem. Before fitting d a new turbo or Cartridge, identify and rectify the cause of the original fault to d avoid d damaging the new part.

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