Hybrid Turbo 200 / 220 CDI 742693 102 122 136 150

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Hybrid
Hybrid Turbo Mercedes  200 220 CDI 6460900180, 6460960399, A6460900180  742693
  • Hybrid Turbo Mercedes  200 220 CDI 6460900180, 6460960399, A6460900180  742693
  • Hybrid Turbo Mercedes  200 220 CDI 6460900180, 6460960399, A6460900180  742693
  • Hybrid Turbo Mercedes  200 220 CDI 6460900180, 6460960399, A6460900180  742693
742693
Year: From 2001 onwards, depending on the application; end date not specified
Power: 102, 122, 136 and 150 hp
displacement: 2.1 CDI
Engine code: Not specified
Gasket kit
Preparation course
Exchange
€451.49 VAT included

376.24125 tax excl.

Quantity
Manufacturing time: 15-20 working days

Description

This hybrid turbo, designed for a range of Mercedes 200 CDI and 220 CDI is based on a planned architecture for one Installation without modification of the assembly. Depending on the configuration chosen, the design incorporates a high-flow MFS compressor wheel, a 360° bearing retainer and appropriate internal modifications.

The documented applications include, in particular, the following: Class C, CLC, CLK and Class E models fitted with the 2 engine.1 CDI, with power outputs ranging from 102 to 150 hp.

Available products — Stage 1, Stage 2 and Stage 3

Stage 1
Compressor wheel: High-capacity MFS
Level: 360° stop
Balancing: High speed at 150,000 revolutions per metre on a Cimat VSR test bench

This adjustment is carried out on the compressor wheel in order to d'adjust the compression capacity and flow rate' d'air, whilst retaining a design intended to for the planned assembly.

Stage 2
Compressor wheel: High-capacity MFS oversized
Carter d'Admission:' Reprofiled for to receive the new wheel oversized
Level: 360° stop
Balancing: High speed at 150,000 revolutions per metre on a Cimat VSR test bench

The Stage 2 incorporates a compressor wheel oversized to a casing d're-profiled intake'. This modification is designed to accommodate the new geometry correctly and to adapt the compressor’s performance.

Stage 3
Compressor wheel: High-capacity MFS oversized
Carter d'Admission:' Reprofiled for to receive the new wheel oversized
Level: 360° stop
Turbine wheel: High flow rate oversized
Turbine casing: Reprofiled for to receive the new wheel oversized
Balancing: High speed at 150,000 revolutions per metre on a Cimat VSR test bench

This version includes modifications to both the compressor and turbine sides. Combining these factors can affect flow rate and response time; their use must be consistent with the engine’s overall configuration.

What is a hybrid turbo ?

A hybrid turbo uses a specially adapted turbocharger design for to receive internal components that differ from the configuration d'origin'. Depending on the course, the modifications may relate to the compressor wheel, the casings, the turbine wheel, the thrust bearing or the balancing.

The aim is d'adjust the compression capacity and flow rate' d'air'. However, a hybrid turbo is not defined solely by the appearance of its impeller: the geometry of the components, how they are assembled and the quality of the balancing are crucial factors.

MFS compressor wheel: standard or Performance ? ?

MFS stands for ‘Milled From Solid’, meaning a wheel machined from a solid block. This manufacturing process does not, on its own, guarantee an increase in throughput d'air'. A standard MFS wheel can retain a geometry equivalent to the original.

An MFS wheel Performance can be designed with a geometry suited to the preparation objective. The available data for this product indicates that it features a forged aluminium wheel, which is lighter, larger and taller than the one d'as originally designed, with a claimed 15 per cent higher compression capacity'.

A standard MFS wheel can be just as shiny as an MFS wheel Performance. It is not its appearance that determines its performance, but its geometry and its ability to move more d'air'. Higher power output can only be utilised effectively with appropriate engine tuning.

Why does the geometry of the blades affect the flow rate? d'air?' ?

The compressor wheel draws in and then compresses the air fed to the engine. Its diameter, profile, height, width and the arrangement of the blades all influence its aerodynamic behaviour. The right geometry can move more d'air under certain conditions'.

The result also depends on the casings, the turbine wheel, the boost pressure and the engine management system. A larger wheel therefore does not automatically guarantee a better result and may affect the response time as well as the range d'optimal use'.

Reliability and balancing of the hybrid turbocharger

The 360° stop, as documented in the three training courses, distributes axial forces over a wide area. It must operate with adequate lubrication and does not protect the turbocharger against incorrect fitting or a fault d'oil supply'.

The rotor is the subject of d'high-speed balancing at 150,000 revs/m on a Cimat VSR test bench'. This process helps to minimise vibrations and mechanical stresses during operation.

Engine remapping and tuning

The farm d'A hybrid turbo requires appropriate engine management'. Mapping, boost pressure and wastegate settings must be checked during remapping. Depending on the level of preparation, the fuel injection, exhaust, cooling, intake and transmission systems may also need to be checked or adjusted. A turbocharger on its own does not guarantee a power increase.

Turbo part numbers

OEM part numbers

6460900180
646090018080
646096009928
646096009980
6460960399

Manufacturer’s part numbers

742693-0001
742693-0002
742693-0003
742693-1
742693-2
742693-3
742693-5001S
742693-5002S
742693-5003S

Compatible vehicles and assignments

Mercedes
C200 (W203) Phase 2 — 122 hp
2.1 CDI — from 2004, end date unspecified
Engine code : not specified
C220 (C203) Phase 2 — 150 hp
2.1 CDI — from 2004, end date unspecified
Engine code : not specified
C220 (T203) — 150 hp
2.1 CDI — from 2001, end date unspecified
Engine code : not specified
C220 (T203) Phase 2 — 150 hp
2.1 CDI — from 2004, end date unspecified
Engine code : not specified
C220 (W203) Phase 2 — 150 hp
2.1 CDI — from 2004, end date unspecified
Engine code : not specified
CLC200 (203) — 122 hp
2.1 CDI — from 2008, end date unspecified
Engine code : not specified
CLC220 (203) — 150 hp
2.1 CDI — from 2008, end date unspecified
Engine code : not specified
CLK220 (209) — 150 hp
2.1 CDI — from 2002, end date unspecified
Engine code : not specified
E200 (W211) — 102 hp
2.1 CDI — from 2002, end date unspecified
Engine code : not specified
E200 (W211) — 122 hp
2.1 CDI — from 2002, end date unspecified
Engine code : not specified
E200 (211) Phase 2 — 136 hp
2.1 CDI — from 2006, end date unspecified
Engine code : not specified
E220 (T211) — 136 hp
2.1 CDI — from 2003, end date unspecified
Engine code : not specified
E220 (T211) — 150 hp
2.1 CDI — from 2003, end date unspecified
Engine code : not specified
E220 (W211) — 136 hp
2.1 CDI — from 2002, end date unspecified
Engine code : not specified
E220 (W211) — 150 hp
2.1 CDI — from 2002, end date unspecified
Engine code : not specified

Additional technical specifications

Product type: Hybrid Turbo
Engine: 2.1 CDI
Fuel: Diesel
Documented power ratings: 102, 122, 136 and 150 hp
Period covered: From 2001 onwards, depending on the application; purposes not specified
Editing: Configuration plug & play as documented, without any changes to the assembly

Assembly instructions

⚠️ WARNING — IMPORTANT BEFORE ASSEMBLY

Identify and rectify the cause of the previous fault before d'fit the turbo'. Check the lubrication circuit, the supply and the return d'oil', as well as ensuring that all ducts are clean.

Check the intake and ensure there are no foreign objects present. Carry out the priming in accordance with the relevant guidelines and follow the manufacturer’s instructions.

If a lubrication fault is not rectified, it may lead to the turbocharger failing again.

How do you choose the right turbo ?

Check the part number on the turbocharger d'origin', then compare the OEM and manufacturer part numbers. Also check the make, model, generation, body style, engine type, power output, andYear the mounting code and the engine code, where available.

The fact that two motors are identical does not always guarantee compatibility, as there may be several different configurations for the same vehicle.

⚠️ Check your turbo’s part numbers

Before placing your order, Compare the part number on your turbocharger d'origin' using the references given in this fact sheet. Having the same motor does not always guarantee compatibility.

If you are unsure about the fitment, please contact ALFI TURBO, quoting the full part number from your turbocharger.

Product Details
742693
Hybrid
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ALFI TURBO specialises in the sale of turbochargers for for cars, commercial vehicles, heavy goods vehicles, construction machinery, agricultural machinery and boats: new turbochargers, remanufactured units, hybrid turbochargers, Cartridge and turbocharger spare parts. Over 20,000 items are available.

Find the right turbocharger for your engine

The turbocharger plays a vital role in the operation and performance d of a turbocharged engine. When a turbocharger needs replacing, it is important d to identify the exact part number before ordering.

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A standard exchange turbo allows you to replace a turbocharger whilst returning the old part where a deposit is required. Our catalogue includes numerous part numbers for from various makes and engine types.

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Hybrid Turbo

Hybrid turbos are designed for set-ups requiring greater air flow d and higher performance potential than a standard set-up. Specifications depend on the turbo, its tuning and the engine configuration.

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Our catalogue covers a wide range of d applications fitted with d a turbocharged engine.

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How do you identify the correct turbo part number?

A single engine type may have been fitted with several different turbochargers depending on theYear, power output, engine version or technical evolution.. The application alone is therefore not always sufficient for to accurately identify the correct turbo.

Before ordering, note down the part numbers shown on the identification plate d of your old turbocharger. This may be d an OEM part number or d a part number from the turbo manufacturer.

Compare these part numbers with those listed on our product pages.. If in doubt, our team can help you verify the part number you are looking for before you place your order.

Turbo failure: identify the cause before replacement

A loss of power, an unusual whistling noise, oil consumption d, abnormal smoke or poor engine performance may be linked to a turbocharger fault.

However, a fault that appears to be turbo-related may also stem d from a lubrication issue, d from contaminated oil, d from a foreign object, from the intake or exhaust systems, or d from another engine peripheral component.

It is therefore important to investigate the cause of the fault before fitting a new turbo or a new Cartridge.

→ Identifying the symptoms d of a turbo failure

→ Understand the main causes of turbo failure d

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Since 2012, ALFI TURBO has been assisting private individuals and professionals in identifying and replacing turbochargers.

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BEFORE REPLACING A TURBO

A turbocharger failure may be the result d of another engine problem. Before fitting d a new turbo or Cartridge, identify and rectify the cause of the original fault to d avoid d damaging the new part.

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