Hybrid Turbo Volvo 2.4 2.5i 170 179 180 193 204 210 hp, 49189-01360, 49189-01365, 8601227, 12750898601227, 1275089,

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Hybrid
Hybrid Turbo Volvo 2.4 2.5i 170 179 180 193 204 210 hp, 49189-01360, 49189-01365, 8601227, 12750898601227, 1275089
  • Hybrid Turbo Volvo 2.4 2.5i 170 179 180 193 204 210 hp, 49189-01360, 49189-01365, 8601227, 12750898601227, 1275089
HYB-200-360
Year: From 1991 onwards, depending on the allocation
Power: 170, 179, 180, 193, 204 and 210 hp
displacement: 2.4 and 2.5
Engine code: Not specified
Preparation course
Exchange
€403.20 VAT included

336 tax excl.

Quantity
Delivery 3-5 working days ()

Description

This hybrid turbocharger, designed for engines Volvo 2.4 and 2.5 is fitted with an internally designed assembly for adjust the compression capacity and flow rate d'air'. Depending on the package chosen, it includes a high-flow MFS compressor wheel, a 360° bearing retainer and high-speed balancing.

The documented assignments include, in particular, the following: Volvo 850, C70, S60, S70, S80, V70 and XC70. The vehicle specification and the turbo part number d'Origin must be checked before placing an order'.

Available products — Stage 1, Stage 2 and Stage 2+

Stage 1
Compressor wheel: High-capacity MFS
Stop system: 360° thrust bearing
Balancing: High speed at 150,000 rpm on a Cimat VSR test bench

This preparation acts on the compressor wheel in order to d'adjust the flow rate' d'air'. The 360° stop helps to distribute axial forces, whilst rotor balancing is designed to minimise vibrations at high speeds.

Stage 2
Compressor wheel: High-capacity MFS oversized
Carter d'Admission:' Reprofiled for to receive the new wheel oversized
Stop system: 360° thrust bearing
Balancing: High speed at 150,000 rpm on a Cimat VSR test bench

The wheel oversized requires the casing to be re-profiled d'admission'. This combination may affect the compressor’s flow capacity and behaviour, with the result depending on the motor control system and other peripheral devices.

Stage 2+
Compressor wheel: High-capacity MFS oversized
Carter d'Admission:' Reprofiled for to receive the new wheel oversized
Stop system: 360° thrust bearing
Balancing: High speed at 150,000 rpm on a Cimat VSR test bench

The documented characteristics for This version includes an MFS wheel oversized and a casing d're-profiled intake'. The choice of work placement must be determined on the basis of the driving project and the conditions d'intended uses'.

What is a hybrid turbo ?

A hybrid turbo is based on a specially adapted turbocharger design for to receive internal changes. Depending on the specific application, these may relate to the compressor wheel, its dimensions or geometry, the casings, the impeller, the thrust bearing system and the balancing process.

The aim is d'adjust the compression capacity and flow rate' d'tailored to the project's requirements'. However, a hybrid turbocharger is not defined solely by the appearance of its impeller: the consistency between the components and their mechanical compatibility is crucial.

MFS compressor wheel: standard or Performance ? ?

MFS stands for ‘Milled From Solid’, meaning a wheel machined from a solid block. This term describes a manufacturing process and does not, in itself, guarantee an increase in flow rate d'air'.

A standard MFS wheel can retain a geometry equivalent to that d'origin'. An MFS wheel Performance may be designed with a geometry suited to the application, for example a specific profile, diameter or blade configuration, where such modifications are intended.

A standard MFS wheel can be just as shiny as an MFS wheel Performance. It is not its appearance that determines its performance, but its geometry and its ability to move more d'air'. A higher flow rate can contribute to power development when combined with the right engine tuning, although it does not, on its own, guarantee results.

Why does the geometry of the blades affect the flow rate? d'air?' ?

The compressor wheel draws in and then compresses the air fed to the engine. Its diameter, profile, height, width and the arrangement of its blades all influence its aerodynamic behaviour. The right geometry can move more d'air under certain operating conditions'.

The result also depends on the compressor housing, the impeller and the turbine housing, the boost pressure and the engine tuning. A larger wheel therefore does not automatically guarantee better performance and may affect response time as well as the range d'optimal use'.

Reliability and balancing of the hybrid turbocharger

The 360° bearing stop, as covered in the three training courses, helps to distribute the axial forces around the axis. It does not exempt d'proper lubrication nor d'a compliant assembly'.

The rotor is balanced at high speed, up to 150,000 rpm on a Cimat VSR test bench. This procedure is designed to minimise vibrations and mechanical stresses, but does not protect the turbocharger against incorrect fitting, contamination or a fault d'oil supply'.

Engine remapping and tuning

It may be necessary to adjust the engine management system for make the most of the hybrid turbo’s features. The mapping, boost pressure and wastegate setting must be configured according to the set-up.

Depending on the level of preparation, injection, fuel supply and air cooling d'The intake, exhaust, clutch or transmission may also require checking or adjustment'. The editing d'A hybrid turbo does not automatically guarantee a power boost without proper preparation'.

Turbo part numbers

OEM part numbers

8601227
12750898601227
1275089

Manufacturer’s part numbers

49189-01360
49189-01365

Compatible vehicles and assignments

Volvo
850 2.5 i — 193 hp
Engine 2.5 i — from 1991, end date unspecified
Engine code : not specified
C70 2.4 i — 170 hp
Engine 2.4 i — from 1997, end date unspecified
Engine code : not specified
C70 2.4 i — 193 hp
Engine 2.4 i — from 1997, end date unspecified
Engine code : not specified
C70 2.5 i — 193 hp
Engine 2.5 i — from 1997, end date unspecified
Engine code : not specified
S60 2.5 i — 210 hp
Engine 2.5 i — from 2000, end date unspecified
Engine code : not specified
S70 2.4 i — 193 hp
Engine 2.4 i — from 1996, end date unspecified
Engine code : not specified
S70 2.5 i — 193 hp
Engine 2.5 i — from 1996, end date unspecified
Engine code : not specified
S80 2.5 i — 210 hp
Engine 2.5 i — from 1998, end date unspecified
Engine code : not specified
V70 2.4 i — 193 hp
Engine 2.4 i — from 1996, end date unspecified
Engine code : not specified
V70 2.5 i — 193 hp
Engine 2.5 i — from 1996, end date unspecified
Engine code : not specified
XC70 2.4 — 193 hp
Engine 2.4 — from 2000, end date unspecified
Engine code : not specified

Additional technical specifications

Product type: Hybrid Turbo
Engine options: 2.4 and 2.5
Power ratings: 170, 179, 180, 193, 204 and 210 hp
Period covered: From 1991 onwards, depending on the role
Engine codes: Not specified
Installation: Configuration plug & play documented

Assembly instructions

⚠️ WARNING — IMPORTANT BEFORE ASSEMBLY

Before installation, identify and rectify the cause of the previous fault. Check the lubrication circuit, the supply and the return d'the oil and the cleanliness of all the pipes'.

Check the intake and ensure there are no foreign objects present. Carry out the priming in accordance with the relevant guidelines and follow the manufacturer’s instructions. Wastegate adjustment and engine modifications must be carried out by a qualified professional.

If a lubrication fault is not rectified, it may lead to the turbocharger failing again.

How do you choose the right turbo ?

Check the part number marked on the turbocharger d'origin and compare it with the OEM and manufacturer part numbers listed on this sheet'. Also check the make, model and engine type 2.4 or 2.5, the power in hp, theYear installation details and, where available, the engine code.

The same engine can be fitted with several different turbocharger set-ups. The reference number shown on the plate d'Identification therefore remains the main point of comparison'.

⚠️ Check your turbo’s part numbers

Before placing your order, Compare the part number on your turbocharger d'origin' using the references given in this fact sheet. Having the same motor does not always guarantee compatibility.

If you are in any doubt, please contact us with the full reference number shown on your turbocharger.

Product Details
HYB-200-360
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Hybrid
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