Hybrid Turbo 2.0 TDI 136 143 hp, 03L253056S, 03L253056F 03L253019R, 03L253010H, 54409700037, 54409700022, 54409700003

Hybrid
Hybrid Turbo 2.0 TDI 136 143 hp, 03L253056S, 03L253056F 03L253019R, 03L253010H, 54409700037, 54409700022, 54409700003
  • Hybrid Turbo 2.0 TDI 136 143 hp, 03L253056S, 03L253056F 03L253019R, 03L253010H, 54409700037, 54409700022, 54409700003
  • Hybrid Turbo 2.0 TDI 143, 54409700037, 54409700022, 54409700003, 54409700008
HYB40-40M-995
Year: January 2010 to May 2015, depending on assignment
Power: 136 and 143 hp
displacement: 2.0 TDI
Engine code: CFHB, CFHD
Exchange
Gasket kit
Preparation course
€471.60 VAT included

393 tax excl.

Quantity
Manufacturing time: 15-20 working days

Description

This hybrid turbocharger for, designed for 2.0 TDI engines with 136 and 143 hp, features dan internal modification designed to adapt the dair flow to the requirements dof an optimised engine configuration.. The three available versions combine an MFS compressor wheel Performance, a 360° bearing stop and high-speed balancing.

Documented applications include certain Audi A1 and Seat Ibiza IV models fitted with CFHB or CFHD engines. Compatibility must always be confirmed using the original turbo part number d.

Available upgrades — Stage 1, Stage 2 and Stage 2+

Stage 1
Compressor wheel: MFS Performance high-flow
Dimensions: 33.98 / 46.00 mm
Blade configuration: 6+6
Bearing: 360° thrust
Balancing: up to 150,000 rpm on a Cimat VSR test bench

This modification retains a ‘ plug & play ’ type setup whilst incorporating a compressor wheel suitable for a higher air flow rate d. Its operation depends on the engine management system and the vehicle’s mechanical configuration.

Stage 2
Compressor impeller: MFS Performance high-flow oversized
Dimensions: 36.50 / 49.00 mm
Blade configuration: 7+7
dintake housing: re-profiled for ly to accommodate the impeller oversized
Bearing: 360° thrust
Balancing: up to 150,000 rpm on a Cimat VSR test bench

The larger impeller and the reprofiled casing alter the compression capacity and aerodynamic behaviour of th. This configuration may also affect response time depending on the settings and engine conditions.

Stage 2+
Compressor impeller: MFS Performance high flow rate oversized
Dimensions: 33.98 / 46.00 mm
Blade configuration: 6+6
dintake housing: re-profiled for ccommodate the new impeller
Bearing: 360° thrust
Balancing: up to 150,000 rpm on a Cimat VSR test bench

This version combines a Performance 6+6 MFS impeller with a reprofiled intake casing d. Its final performance depends on the overall set-up and cannot be deduced from the name of the package alone.

What is a hybrid turbo?

A hybrid turbo utilises a turbocharger architecture adapted for to accommodate modified internal components. Depending on the modification, changes may relate to the compressor wheel, its dimensions, the geometry of the blades, the housings, the turbine wheel, the thrust bearing or the balancing.

The aim is dto adapt the compression capacity and air flow rate d. A hybrid turbo is therefore not defined solely by the appearance of its compressor wheel.

MFS compressor wheel: standard or Performance?

MFS stands for ‘Milled From Solid’: the impeller is machined from a solid block. This manufacturing process alone does not guarantee an increase in d’air flow. A standard MFS impeller may retain a geometry equivalent to that d’of the original.

A standard MFS impeller can be just as polished as an MFS impeller Performance. It is not its appearance that determines its performance, but its geometry and its ability to move more d’air. With appropriate engine tuning, a higher flow rate can contribute to the development dof greater power, without in itself guaranteeing a gain.

Why does the geometry of the blades influence the air flow rate d?

The compressor impeller draws in and then compresses the incoming air. Its diameter, profile, height, width and blade arrangement all influence its aerodynamic behaviour. The result also depends on the casings, the turbine, the boost pressure and the mapping. A larger impeller does not automatically guarantee a better result and may alter the response time.

Reliability and balancing of the hybrid turbocharger

The documented 360° thrust bearing distributes axial forces around the bearing. The rotor is balanced at high speed, up to 150,000 rpm on a Cimat VSR test bench, to minimise vibrations and mechanical stresses. However, this balancing does not compensate for incorrect installation or inadequate lubrication.

Engine remapping and preparation

The engine management system must be adapted for to make full use of the hybrid turbo’s characteristics. This involves adjusting the mapping, boost pressure, injection, exhaust, air cooling dintake and, depending on the vehicle, the clutch or transmission must be checked. The wastegate must be adjusted during the fitting and tuning of the ECU.

Turbo part numbers

OEM part numbers

03L253010H
03L253010HX
03L253010HV
03L253056S
03L253056F
03L253019R

Manufacturer’s part numbers

54409880037
54409700037
54409880022
54409700022
54409880003
54409700003
54409880008
54409700008
54409500008
54409500037

Compatible vehicles and assignments

Audi
A1 (8X1, 8XK) — 2.0 TDI 136 hp
Diesel — May 2012 to April 2015
Engine code : CFHB
A1 (8X1, 8XK) — 2.0 TDI 143 hp
Diesel — 09/2011 to 04/2015
Engine code : CFHD
A1 Sportback (8XA, 8XF) — 2.0 TDI 136 hp
Diesel — May 2012 to April 2015
Engine code : CFHB
A1 Sportback (8XA, 8XF) — 2.0 TDI 143 hp
Diesel — 09/2011 to 04/2015
Engine code : CFHD
Seat
Ibiza IV (6J5, 6P1) — 2.0 TDI 143 hp
Diesel — Jan 2010 to May 2015
Engine code : CFHD
Ibiza IV SC (6J1, 6P5) — 2.0 TDI 143 hp
Diesel — Jan 2010 to May 2015
Engine code : CFHD

Additional technical specifications

Product type: hybrid turbo
Engine: 2.0 TDI
Fuel: diesel
Power: 136 and 143 hp
Engine codes: CFHB, CFHD
Documented production periods: 01/2010 to 05/2015 depending on configuration

Fitting advice

⚠️ WARNING — IMPORTANT BEFORE INSTALLATION

Before installation, identify and rectify the cause of the previous fault. Check the lubrication circuit, the oil supply and return lines d, the cleanliness of the pipes, the inlet and the absence of foreign objects.. Prime the system in accordance with the applicable recommendations and follow the manufacturer’s instructions.. A lubrication fault that is not rectified may lead to further turbocharger failure.

How do you identify the correct turbo?

Check the turbo’s part number d, the original OEM and manufacturer part numbers, as well as the make, model, generation, body style, engine type, power output, years of manufacture and engine code.. An identical engine type does not always guarantee compatibility.

⚠️ Check your turbo’s part numbers

Before ordering, compare the part number marked on your original turbo d with the part numbers listed in this product sheet. An identical engine specification does not always guarantee compatibility.

If in doubt, please contact us with the part number clearly visible on your turbocharger.

Product Details
HYB40-40M-995
Hybrid
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Turbo: specialists in turbochargers since 2012

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How do you identify the correct turbo part number?

A single engine type may have been fitted with several different turbochargers depending on theYear, power output, engine version or technical evolution.. The application alone is therefore not always sufficient for to accurately identify the correct turbo.

Before ordering, note down the part numbers shown on the identification plate d of your old turbocharger. This may be d an OEM part number or d a part number from the turbo manufacturer.

Compare these part numbers with those listed on our product pages.. If in doubt, our team can help you verify the part number you are looking for before you place your order.

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A loss of power, an unusual whistling noise, oil consumption d, abnormal smoke or poor engine performance may be linked to a turbocharger fault.

However, a fault that appears to be turbo-related may also stem d from a lubrication issue, d from contaminated oil, d from a foreign object, from the intake or exhaust systems, or d from another engine peripheral component.

It is therefore important to investigate the cause of the fault before fitting a new turbo or a new Cartridge.

→ Identifying the symptoms d of a turbo failure

→ Understand the main causes of turbo failure d

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BEFORE REPLACING A TURBO

A turbocharger failure may be the result d of another engine problem. Before fitting d a new turbo or Cartridge, identify and rectify the cause of the original fault to d avoid d damaging the new part.

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