Hybrid Turbo 2.0 HDI 128, 130 hp, 807489, 9675101580, 0375S4, 0375S5, 9675101580, 0375S5, 0375S4

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Hybrid
Turbo 2.0 HDI 128, 130 hp, 807489, 9675101580, 0375S4, 0375S5, 9675101580, 0375S5, 0375S4
  • Turbo 2.0 HDI 128, 130 hp, 807489, 9675101580, 0375S4, 0375S5, 9675101580, 0375S5, 0375S4
807489
Year: From 2004 onwards, depending on the vehicle
Power: 130 to 163, hp, depending on the vehicle
displacement: 2.0
Engine code: Not specified
Exchange
Gasket kit
Preparation course
€420.00 VAT included

350 tax excl.

Quantity
Manufacturing time: 15-20 working days

Description

This hybrid turbocharger is designed for use with various engine types 2.0 HDI and 2.0 MJTD benefits from d’internal preparation tailored to the selected course’. The documented configurations combine a high-flow MFS compressor wheel, a 360° bearing stop and high-speed balancing.

The issues identified relate to several models Citroën, , Fiat and Peugeot. Compatibility must be confirmed using the turbocharger part number d’origin’.

Available products — Stage 1, Stage 2 and Stage 2+

Stage 1
Compressor wheel: High-capacity MFS
Stop: 360° thrust bearing
Balancing: High speed at 150,000 rpm on a Cimat VSR test bench

This preparation acts primarily on the compressor wheel in order to d’adjust the compression capacity and flow rate’ d’turbo air’.

Stage 2
Compressor wheel: High-capacity MFS oversized
Carter d’Admission:’ Reprofiled for to receive the new wheel
Stop: 360° thrust bearing
Balancing: High speed at 150,000 rpm on a Cimat VSR test bench

Reprofiling the casing allows d’fit the compressor wheel’ oversized. This change may affect the compressor’s flow rate and behaviour, depending on the engine configuration.

Stage 2+
Compressor wheel: High-capacity MFS oversized
Carter d’Admission:’ Reprofiled for to receive the new wheel
Stop: 360° thrust bearing
Balancing: High speed at 150,000 rpm on a Cimat VSR test bench

This configuration combines modifications to both the compressor and turbine sides. How it works depends on the overall set-up and the adjustments made to the engine.

What is a hybrid turbo ?

A hybrid turbo retains an architecture suited to the vehicle whilst incorporating modified internal components. Depending on the course, the preparation may involve the compressor wheel, the casings, the turbine wheel, the thrust bearing and balancing.

The aim is d’adjust the compression capacity and flow rate’ dair. A hybrid turbine is not defined solely by the appearance of its impeller: the geometry of the components and how well they fit with the casings are crucial.

MFS compressor wheel: standard or Performance ? ?

MFS stands for ‘Milled From Solid’, meaning a wheel machined from a solid block. This manufacturing process does not, on its own, guarantee an increase in throughput. A standard MFS wheel can retain a geometry equivalent to the original.

An MFS wheel Performance can be configured with a geometry suited to the intended application. On this product, the wheel shown is made of forged aluminium; it is lighter, larger and taller than the one d’origin’. The technical data sheet states an additional compression capacity of 15 per cent.

A standard MFS wheel can be just as shiny as an MFS wheel Performance. It is not its appearance that determines its performance, but its geometry and its ability to move more dair.

Why does the geometry of the blades affect the flow rate? d’air ?

The diameter of the wheel, the profile, the height, the width and the arrangement of the blades all influence the intake and compression of air. The right geometry can move more dair under certain conditions, but the result also depends on the casings, the turbine, the boost pressure and the engine tuning. A larger wheel therefore does not automatically guarantee a better result and may affect the response time.

Reliability and balancing of the hybrid turbocharger

The documented 360° stop helps to distribute axial forces. Rotor balancing at 150,000 rpm on a Cimat VSR test bench is designed to minimise vibrations and mechanical stresses. However, it does not compensate for either incorrect installation or a lack of lubrication.

Engine remapping and tuning

The engine management system needs to be adjusted for make the most of the hybrid turbo’s features. Mapping, boost pressure, fuel injection, exhaust and cooling must be monitored or adjusted according to the level of tuning. The wastegate must be adjusted when the ECU is remapped. The clutch, gearbox and other vehicle components must also be checked in accordance with the configuration.

Turbo part numbers

OEM part numbers

0375S4
0375S5
2100910
9675101580

Manufacturer’s part numbers

807489
807489-0001
807489-1
807489-5001S
807489-5002S

Compatible vehicles and assignments

Citroën
C4 2.0 HDI — 162 hp
From 2009 — end date not specified
C4 Grand Picasso 2.0 HDI 16V — 150 hp
From 2006 — end date not specified
C5 2.0 HDI 16V — 163 hp
From 2008 — end date not specified
C5 II 2.0 HDI — 162 hp
From 2009 — end date not specified
C8 2.0 HDI — 163 hp
From 2006 — end date not specified
DS4 2.0 HDI — 136 hp
From 2011 — end date not specified
DS4 2.0 HDI — 160 hp
From 2011 — end date not specified
DS5 2.0 HDI — 163 hp
From 2011 — end date not specified
Jumpy 2.0 HDI — 163 hp
From 2010 — end date not specified
Fiat
Scudo 140 2.0 MJTD — 130 hp
From 2008 — end date not specified
Scudo 165 2.0 MJTD — 163 hp
From 2010 — end date not specified
Peugeot
3008 2.0 HDI 16V — 150 hp
From 2009 — end date not specified
3008 2.0 HDI — 162 hp
From 2009 — end date not specified
308 2.0 HDI 16V — 163 hp
From 2008 — end date not specified
407 2.0 HDI — 162 hp
From 2009 — end date not specified
407 2.0 HDI 16V — 163 hp
From 2004 — end date not specified
5008 2.0 HDI — 150 hp
From 2009 — end date not specified
5008 2.0 HDI — 162 hp
From 2009 — end date not specified
5008 2.0 HDI 16V — 163 hp
From 2009 — end date not specified
508 2.0 HDI — 162 hp
From 2010 — end date not specified
508 2.0 HDI 16V — 163 hp
From 2011 — end date not specified
RCZ 2.0 HDI — 162 hp
From 2010 — end date not specified
RCZ 2.0 HDI 16V — 163 hp
From 2010 — end date not specified

Additional technical specifications

Type: Hybrid Turbo
Engine options: 2.0 HDI and 2.0 MJTD depending on the vehicle
Power ratings recorded: 130 to 163 hp depending on the vehicle
Installation: Documented plug-and-play configuration
Engine code : Not specified

Assembly instructions

⚠️ WARNING — IMPORTANT BEFORE ASSEMBLY

Identify and rectify the cause of the previous fault. Carefully check the lubrication circuit, the supply and the return doil, the cleanliness of the pipes, and the intake, as well as the absence of foreign objects. Carry out the priming in accordance with the relevant guidelines and follow the manufacturer’s instructions.

If a lubrication fault is not rectified, it may lead to the turbocharger failing again.

How do you choose the right turbo ?

Check the turbo part number d’origin, OEM and manufacturer part numbers, as well as the make, model, generation, engine type, power output, theYear installation and engine code. A single engine can be fitted with several different turbochargers.

⚠️ Check your turbo’s part numbers

Before placing your order, Compare the part number on your turbocharger d’origin’ using the references given in this fact sheet. Having the same motor does not always guarantee compatibility.

If in doubt, please contact us, quoting the reference number clearly visible on your turbocharger’s nameplate.

Product Details
807489
Hybrid
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Turbo: specialists in turbochargers since 2012

ALFI TURBO specialises in the sale of turbochargers for for cars, commercial vehicles, heavy goods vehicles, construction machinery, agricultural machinery and boats: new turbochargers, remanufactured units, hybrid turbochargers, Cartridge and turbocharger spare parts. Over 20,000 items are available.

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The turbocharger plays a vital role in the operation and performance d of a turbocharged engine. When a turbocharger needs replacing, it is important d to identify the exact part number before ordering.

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Hybrid turbos are designed for set-ups requiring greater air flow d and higher performance potential than a standard set-up. Specifications depend on the turbo, its tuning and the engine configuration.

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How do you identify the correct turbo part number?

A single engine type may have been fitted with several different turbochargers depending on theYear, power output, engine version or technical evolution.. The application alone is therefore not always sufficient for to accurately identify the correct turbo.

Before ordering, note down the part numbers shown on the identification plate d of your old turbocharger. This may be d an OEM part number or d a part number from the turbo manufacturer.

Compare these part numbers with those listed on our product pages.. If in doubt, our team can help you verify the part number you are looking for before you place your order.

Turbo failure: identify the cause before replacement

A loss of power, an unusual whistling noise, oil consumption d, abnormal smoke or poor engine performance may be linked to a turbocharger fault.

However, a fault that appears to be turbo-related may also stem d from a lubrication issue, d from contaminated oil, d from a foreign object, from the intake or exhaust systems, or d from another engine peripheral component.

It is therefore important to investigate the cause of the fault before fitting a new turbo or a new Cartridge.

→ Identifying the symptoms d of a turbo failure

→ Understand the main causes of turbo failure d

ALFI TURBO, specialists in turbochargers since 2012

Since 2012, ALFI TURBO has been assisting private individuals and professionals in identifying and replacing turbochargers.

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BEFORE REPLACING A TURBO

A turbocharger failure may be the result d of another engine problem. Before fitting d a new turbo or Cartridge, identify and rectify the cause of the original fault to d avoid d damaging the new part.

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