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This hybrid turbo, designed for the Volkswagen Crafter 2.5 TDI 109 hp, combines a mechanical installation requiring no modifications with internal tuning tailored to the selected package.. The documented configurations include a high-flow MFS compressor wheel, a 360° bearing stop and high-speed balancing.
The various stages allow you to choose a configuration consistent with the engine project, ranging from improvements to the compressor wheel through to additional work on the turbine and its casings.
This modification primarily affects the compression capacity and air flow rate d thanks to the high-flow MFS impeller. Its final performance depends on the engine management system and the vehicle’s overall configuration.
The Stage 2 combines a oversized compressor wheel with a reprofiled d intake housing. This modification is designed to correctly accommodate the new wheel and utilise its flow potential as part d of a coherent engine tuning programme.
This configuration complements the work carried out on the compressor side with a high-flow turbine impeller oversized and a re-profiled turbine housing. These modifications may affect the turbocharger’s flow rate and response; their benefits depend on the intended use and the selected settings.
A hybrid turbo retains a turbocharger architecture designed for to accommodate modified internal components. Depending on the upgrade stage, the modifications may involve the compressor wheel, the housings, the turbine wheel, the thrust bearing or balancing.
The aim is d to adapt the compression capacity and air flow d to the requirements of the tuning. A hybrid turbo is not defined solely by the appearance of its impeller: the geometry, the machining of the housings and the overall balance of the unit are decisive.
MFS stands for ‘Milled From Solid’, meaning a wheel machined from a solid block. This manufacturing process alone is not sufficient to achieve an increase in air flow d.
A standard MFS impeller may retain a geometry equivalent to that of the ori d. An MFS Performance impeller may be given a geometry adapted to the tuning, particularly in terms of its profile or dimensions, provided these modifications are documented.
A standard MFS wheel can be just as shiny as an MFS wheel Performance. It is not its appearance that determines its performance, but its geometry and its ability to move more d'air. The data provided for for this product describe a forged aluminium impeller, which is lighter, larger and taller than the d'original, allowing for 15 per cent additional compression.
The compressor impeller draws in and then compresses the air sent to the engine. Its diameter, profile, height, width and the arrangement of its blades influence its aerodynamic behaviour and its ability to move air.
The result also depends on the casings, the turbine wheel, the boost pressure and the engine set-up. A larger wheel can alter the response time and the optimal operating conditions d; its size alone is therefore not sufficient to determine the turbo’s behaviour.
The documented 360° bearing thrust ring helps to distribute axial forces around the shaft. It must operate with correct lubrication and be fitted correctly.
The rotor is balanced at high speed, at 150,000 rpm on a Cimat VSR test bench, in order to minimise vibrations and mechanical stresses. This balancing does not compensate for inadequate lubrication, contamination or incorrect fitting.
Appropriate engine management is required for to make the most of the hybrid turbo’s characteristics. Fuel injection, exhaust, cooling and the engine control unit must be checked or adjusted according to the project. The wastegate must be adjusted during the reprogramming of the engine control unit. The clutch, the gearbox and other vehicle components must also be checked depending on the level of preparation.
⚠️ WARNING — IMPORTANT BEFORE INSTALLATION
Identify and rectify the cause of the previous fault. Check the lubrication circuit, as well as the oil supply and return lines d. Check that the pipes and inlet are clean and free from foreign objects.
Prime the system in accordance with the applicable recommendations and follow the manufacturer’s instructions. A lubrication fault that is not rectified may lead to further turbocharger failure.
Check the turbo part number d the original, OEM and manufacturer part numbers, as well as the make, model, engine type, power output, installation period and engine code. An identical engine type may have several different configurations.
⚠️ Check your turbo’s part numbers
Before ordering, compare the part number marked on your original turbo d with the part numbers listed in this specification sheet. An identical engine specification does not always guarantee compatibility.
If in doubt, contact customer services with the part number clearly visible on your original turbocharger d.
ALFI TURBO specialises in the sale of turbochargers for for cars, commercial vehicles, heavy goods vehicles, construction machinery, agricultural machinery and boats: new turbochargers, remanufactured units, hybrid turbochargers, Cartridge and turbocharger spare parts. Over 20,000 items are available.
The turbocharger plays a vital role in the operation and performance d of a turbocharged engine. When a turbocharger needs replacing, it is important d to identify the exact part number before ordering.
ALFI TURBO supplies turbochargers for for a wide range of makes and engine types: cars, commercial vehicles, heavy goods vehicles, construction machinery, tractors and agricultural machinery, as well as various marine applications.
You can search for your turbo based on the vehicle or application, engine type, engine code, or directly using d an OEM or manufacturer part number found on your old turbocharger.
Browse our range of new turbochargers for for diesel and petrol engines. ALFI TURBO has over 5,500 new turbochargers in stock for covering a wide range of makes, engine types and turbocharger part numbers.
View new turbochargers →A standard exchange turbo allows you to replace a turbocharger whilst returning the old part where a deposit is required. Our catalogue includes numerous part numbers for from various makes and engine types.
View standard exchange turbochargers →Hybrid turbos are designed for set-ups requiring greater air flow d and higher performance potential than a standard set-up. Specifications depend on the turbo, its tuning and the engine configuration.
View hybrid turbos →The turbo Cartridge, also known as the central turbo cartridge, comprises the main rotating components of the turbocharger. ALFI TURBO has over 6,000 Cartridge for turbo part numbers.
View turbo Cartridge →Our catalogue covers a wide range of d applications fitted with d a turbocharged engine.
A single engine type may have been fitted with several different turbochargers depending on theYear, power output, engine version or technical evolution.. The application alone is therefore not always sufficient for to accurately identify the correct turbo.
Before ordering, note down the part numbers shown on the identification plate d of your old turbocharger. This may be d an OEM part number or d a part number from the turbo manufacturer.
Compare these part numbers with those listed on our product pages.. If in doubt, our team can help you verify the part number you are looking for before you place your order.
A loss of power, an unusual whistling noise, oil consumption d, abnormal smoke or poor engine performance may be linked to a turbocharger fault.
However, a fault that appears to be turbo-related may also stem d from a lubrication issue, d from contaminated oil, d from a foreign object, from the intake or exhaust systems, or d from another engine peripheral component.
It is therefore important to investigate the cause of the fault before fitting a new turbo or a new Cartridge.
Since 2012, ALFI TURBO has been assisting private individuals and professionals in identifying and replacing turbochargers.
A turbocharger failure may be the result d of another engine problem. Before fitting d a new turbo or Cartridge, identify and rectify the cause of the original fault to d avoid d damaging the new part.
Do you have a turbocharger part number but can’t find the matching part? Are you unsure which part number to choose? Send us the details from your old turbo so that our team can help you identify the part you’re looking for.
CONTACT ALFI TURBO