Hybrid Turbo Volvo 2 4 D5 180 and 185 – 762060. hp

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Hybrid
Hybrid Turbo Volvo  2.4 D5 180 185, 762060
  • Hybrid Turbo Volvo  2.4 D5 180 185, 762060
  • Hybrid Turbo Volvo  2.4 D5 180 185, 762060
  • Hybrid Turbo Volvo  2.4 D5 180 185, 762060
762060
Year: From 2004
Power: 180 and 185 hp
displacement: 2,., 4 D5
Engine code: Not specified
Preparation course
Exchange
€535.50 VAT included

446.25 tax excl.

Quantity
Manufacturing time: 15-20 working days

Description

This hybrid turbo, designed for the following engines Volvo 2.4 D5 with 180 and 185 hp, features d'a tuning programme focused on adapting the air flow d'. Depending on the tuning package chosen, the modifications involve the MFS compressor wheel, the housings, the turbine impeller, the bearing thrust ring and the rotor balancing.

It is planned for for several models Volvo, notably the C70, S40, S60, S80, V50, V70, XC60 and XC90 manufactured from 2004 onwards. Installation is of the plug & play type, with no announced changes to the mounting.

Available kits — Stage 1, Stage 2 and Stage 3

Stage 1
Compressor wheel: MFS high-flow
Bearing retainer: 360°
Balancing: high-speed at 150,000 rpm on a Cimat VSR test bench

This modification primarily affects the compressor impeller in order d to adjust the compression capacity and air flow rate d whilst retaining the documented casing configuration.

Stage 2
Compressor impeller: MFS high-flow oversized
d ’ intake housing: re-profiled for accommodate the new impeller oversized
Bearing thrust: 360°
Balancing: high-speed at 150,000 rpm on a Cimat VSR test bench

oversized ’s compressor impeller requires the intake housing to be re-profiled d. This combination aims to modify the compressor’s flow characteristics, with behaviour dependent on the engine configuration and mapping.

Stage 3
Compressor impeller: MFS high-flow oversized
Casing d: intake for re-profiled to accommodate the new impeller oversized
Bearing stop: 360°
Turbine impeller: high-flow oversized
Turbine casing: re-profiled for ly to accommodate the new impeller oversized
Balancing: high-speed at 150,000 rpm on a Cimat VSR test bench

This version combines modifications to both the compressor and turbine sides. The sizing of the impellers and the re-profiling of the housings can alter both flow rate and response time; the result depends on the overall set-up.

What is a hybrid turbo?

A hybrid turbo is based on a turbocharger architecture adapted for to accommodate modified internal components. Depending on the upgrade stage, the modification may involve the compressor wheel, the housings, the turbine wheel, the thrust bearing system and balancing.

The aim is d to adapt the compression capacity and air flow rate d. A hybrid turbo is not defined solely by the appearance of its impeller: the geometry, the machining of the housings and the overall coherence of the unit are crucial.

MFS compressor wheel: standard or Performance?

MFS stands for ‘Milled From Solid’, meaning a wheel machined from a solid block. This manufacturing process alone does not guarantee an increase in flow rate. A standard MFS wheel can retain a geometry equivalent to that of the d original.

An MFS impeller Performance utilises a geometry tailored to the intended application. A standard MFS impeller can be just as polished as an MFS impeller Performance. It is not its appearance that determines its performance, but its geometry and its ability to move more d air. A higher airflow rate can help generate more power with appropriate engine tuning, though it does not in itself guarantee results.

Why does the geometry of the blades influence the air flow rate d?

The compressor wheel draws in and then compresses the air sent to the engine. Its diameter, profile, height, width and blade arrangement influence its aerodynamic behaviour. A suitable geometry can move more d air under certain conditions, but the result also depends on the casings, the turbine, the boost pressure and the engine management system. A larger impeller therefore does not automatically guarantee better performance and may alter the response time.

Reliability and balancing of the hybrid turbo

The 360° stop, documented across the three stages, helps to distribute axial forces. The rotor is balanced at high speed, at 150,000 rpm on a Cimat VSR test bench, in order to limit vibrations and mechanical stresses. However, this balancing does not compensate for a lack of lubrication or incorrect installation.

Engine remapping and preparation

The engine management system must be adapted for to make full use of the hybrid turbo’s characteristics. The mapping, boost pressure, fuel injection, exhaust and cooling systems must be checked or adjusted according to the modification. The wastegate must be adjusted when remapping the ECU. The clutch, transmission and other vehicle components must also be checked according to the configuration.

Turbo specifications

Manufacturer’s part numbers

762060-0006
762060-0008
762060-0009
762060-0013
762060-0016
762060-5003S
762060-5006S
762060-5008S
762060-5009S
762060-5013S
762060-5016S
GTB2056VLM

OEM part numbers

31219697
31293029
50442292
5048265
50493434

Compatible vehicles and assignments

Volvo
C70 — 2.4 D5185 hp
Engine variants 2.4 D5 — from 2004, end dateunspecified
Engine code : unspecified
S40 — 2., 4 D5 180 hp
Engine variants: 2., 4 D5 — from 2004, end date unspecified
Engine code : unspecified
S60 — 2., 4 D5 185 hp
Engine specifications: 2., 4 D5 — from 2004, end date unspecified
Engine code : unspecified
S80 — 2-., 4-D5 185 hp
Engine variants: 2-., 4-D5 — from 2004, end date unspecified
Engine code : unspecified
V50 — 2., 4 D5 180 hp
Engine specifications: 2., 4 D5 — from 2004, end date unspecified
Engine code : unspecified
V70 — 2., 4 D5 185 hp
Engine variants: 2., 4 D5 — from 2004, end date unspecified
Engine code : unspecified
XC60 — 2., 4 D5 185 hp
Engine variants: 2., 4 D5 — from 2004, end date unspecified
Engine code : unspecified
XC90 — 2.4 D5185 hp
Engine specifications: 2.4 D5 — from 2004, end dateunspecified
Engine code : unspecified

Additional technical specifications

Product type: Hybrid Turbo
Engine: Volvo 2.4 D5
Power: 180 and 185 hp
Documented period: from 2004
Installation: plug & play, with no reported installation modifications

Fitting advice

⚠️ WARNING — IMPORTANT BEFORE INSTALLATION

Before installation, identify and rectify the cause of the previous fault. Check the lubrication circuit, the oil supply and return d, as well as the cleanliness of the pipes. Check the inlet for any foreign objects, then prime the system in accordance with the applicable recommendations. Follow the manufacturer’s instructions and have the settings checked by a qualified professional. A lubrication fault that is not rectified may lead to the turbocharger failing again.

How do you identify the correct turbo?

Check the part number engraved or marked on the original d turbo, then compare it with the manufacturer’s and OEM part numbers in this data sheet. Also check the make, model, body style, engine type, power output ( hp), the mountingYear and the engine code where available. An identical engine type is not always sufficient to confirm compatibility.

⚠️ Check your turbo’s part numbers

Before ordering, compare the part number marked on your original turbo d with the part numbers listed in this specification sheet. An identical engine specification does not always guarantee compatibility.

If in doubt, please contact us with the full part number of your original turbo d.

Product Details
762060
Hybrid
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Compare these part numbers with those listed on our product pages.. If in doubt, our team can help you verify the part number you are looking for before you place your order.

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A loss of power, an unusual whistling noise, oil consumption d, abnormal smoke or poor engine performance may be linked to a turbocharger fault.

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It is therefore important to investigate the cause of the fault before fitting a new turbo or a new Cartridge.

→ Identifying the symptoms d of a turbo failure

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