Hybrid Turbo 1.9 CDTI / DTI 82 hp – 53039700047

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Hybrid
Hybrid Turbo 1.9 CDTI / DTI 82 hp 53039700047
  • Hybrid Turbo 1.9 CDTI / DTI 82 hp 53039700047
  • Hybrid Turbo 1.9 CDTI / DTI 82 hp 53039700047
  • Hybrid Turbo 1.9 CDTI / DTI 82 hp 53039700047
53039700047
Year: Not specified
Power: 82 hp
displacement: 1.9 litres
Engine code: Not specified
Gasket kit
Preparation course
Exchange
€377.99 VAT included

314.99125 tax excl.

Quantity
Manufacturing time: 15-20 working days

Description

This hybrid turbocharger for for the 1.9 CDTI/DTI engine (82 hp ) is designed as a solution plug & play, subject to verification that the part numbers match.. Its documented modifications combine a high-flow MFS compressor wheel, a 360° thrust bearing and high-speed balancing.

Three specification levels are available.. Internal modifications and casing reprofiling vary depending on the specification selected.

Available tuning packages — Stage 1, Stage 2 and Stage 3

Stage 1
Compressor wheel: MFS high-flow
Thrust bearing system: 360° thrust bearing
Balancing: high-speed balancing at 150,000 rpm on a Cimat VSR bench

This modification is carried out on the compressor impeller in order d to adjust the compression capacity and air flow rate d whilst retaining the external design intended for for installation.

Stage 2
Compressor impeller: MFS high-flow oversized
Intake casing d: re-profiled for accommodate the new impeller oversized
Thrust bearing system: 360° thrust bearing
Balancing: high-speed balancing at 150,000 rpm on a Cimat VSR test bench

oversized ’s compressor impeller requires the intake housing to be re-profiled d. This configuration aims to increase air displacement capacity d, with performance depending on the engine management system and the overall mechanical configuration.

Stage 3
Compressor impeller: MFS high-flow oversized
Casing d'intake: re-profiled for to accommodate the new impeller oversized
Bearing system: 360° bearing
Turbine impeller: high-flow oversized
Turbine housing: reprofiled for ly to accommodate the new impeller oversized
Balancing: high-speed balancing at 150,000 rpm on a Cimat VSR test bench

This upgrade involves modifications to both the compressor and turbine sides. The sizing of the impellers and the re-profiling of both housings alter the flow capacities, but may also influence response time and the optimal operating conditions d.

What is a hybrid turbo?

A hybrid turbo utilises a turbocharger architecture adapted to accommodate modified internal components. Depending on the upgrade package, the modifications may involve the compressor wheel, the housings, the turbine wheel, the thrust bearing system and balancing.

The aim is d to adapt the compression capacity and air flow rate d to the requirements d of an engine tuning programme. A hybrid turbo is not defined solely by the appearance of its compressor wheel: the geometry, dimensions, machining of the housings and the balance of the assembly as a whole are crucial.

MFS compressor wheel: standard or ‘ Performance ’?

MFS stands for ‘Milled From Solid’, meaning a wheel machined from a solid block. This technology describes the manufacturing process and does not, on its own, guarantee an increase in air flow d.

A standard MFS impeller can retain a geometry close to the original. An ‘ Performance ’ MFS impeller features a geometry tailored to the tuning objective. For this product, the impeller shown is made from forged aluminium; it is lighter, larger and taller than the original d; the technical specifications indicate an additional 15 per cent load-bearing capacity.

A standard MFS impeller can be just as efficient as an MFS impeller Performance. It is not its appearance that determines its performance, but its geometry and its ability to move more d'air. A higher flow rate can contribute to power output with a suitably tuned engine, though it does not in itself guarantee results.

Why does the geometry of the blades influence the air flow rate d?

The compressor impeller draws in and then compresses the air sent to the engine. Its diameter, profile, height, width and the arrangement of its blades influence its aerodynamic behaviour and the volume d of air displaced under certain operating conditions.

The result also depends on the housings, the turbine wheel, the boost pressure and the engine calibration. A larger wheel therefore does not automatically guarantee a better result and may alter the turbocharger’s response time.

Reliability and balancing of the hybrid turbo

The 360° bearing stop, present on the three documented stages, helps to distribute the axial forces exerted on the rotating assembly. It must be combined with proper lubrication and suitable operating conditions.

Each engine preparation undergo d ‘high-speed balancing at 150,000 rpm on a Cimat VSR test bench. ’. This process aims to minimise vibrations and mechanical stresses on the rotor, but does not protect the turbocharger against incorrect assembly, inadequate lubrication or the presence d of a foreign object.

Engine remapping and tuning

The engine management system must be adapted for to make full use of the characteristics of the chosen tuning package. The wastegate must be adjusted whilst remapping the ECU.

Depending on the level of tuning, the fuel injection, exhaust system, cooling, boost pressure and transmission must also be checked or adjusted. Fitting d a hybrid turbo does not automatically guarantee a performance gain without appropriate configuration.

Turbo specifications

Manufacturer’s part numbers

53039700047
53039800047
53039880047
53039900047
53149707003
53149807003
53149887003
53149907003

Comparison references

4858574
7,.,700,.,315,.,460
7700315460
7701472751
8200122302

Compatible vehicles and assignments

Compatibility to be checked by reference
Documented engine specifications: 1.9 CDTI / DTI — 82 hp
No specific make, model, production period or engine code is documented. Compatibility must be confirmed using the original turbo part number d.

Additional technical specifications

Product type: hybrid turbo
Engine: 1.9 CDTI / DTI
Power: 82 hp
Fitting: plug & play, subject to compatibility
Engine code: not specified
Fitting period: not specified

Fitting instructions

⚠️ WARNING — IMPORTANT BEFORE INSTALLATION

Identify and rectify the cause of the previous fault. Check the lubrication circuit, as well as the oil supply and return d.

Check that the pipes and the inlet are clean and free from foreign objects. Carry out priming in accordance with the applicable recommendations and follow the manufacturer’s instructions.

A lubrication fault that is not rectified may lead to the turbocharger failing again.

How do you identify the correct turbo?

Check the part number marked on the original turbo d and compare it with the manufacturer’s and reference part numbers in this data sheet. Also check the make, model, generation, body style, engine type, power output,Year and engine code where available.

An identical engine specification is not always sufficient to confirm compatibility, as there may be several different mounting configurations.

⚠️ Check your turbo’s part numbers

Before ordering, compare the part number marked on your original turbo d with the part numbers listed in this data sheet. An identical engine specification does not always guarantee compatibility.

If in doubt, contact our team with the part number clearly visible on your original turbo d.

Product Details
53039700047
Hybrid
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Turbo: specialists in turbochargers since 2012

ALFI TURBO specialises in the sale of turbochargers for for cars, commercial vehicles, heavy goods vehicles, construction machinery, agricultural machinery and boats: new turbochargers, remanufactured units, hybrid turbochargers, Cartridge and turbocharger spare parts. Over 20,000 items are available.

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The turbocharger plays a vital role in the operation and performance d of a turbocharged engine. When a turbocharger needs replacing, it is important d to identify the exact part number before ordering.

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Hybrid turbos are designed for set-ups requiring greater air flow d and higher performance potential than a standard set-up. Specifications depend on the turbo, its tuning and the engine configuration.

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How do you identify the correct turbo part number?

A single engine type may have been fitted with several different turbochargers depending on theYear, power output, engine version or technical evolution.. The application alone is therefore not always sufficient for to accurately identify the correct turbo.

Before ordering, note down the part numbers shown on the identification plate d of your old turbocharger. This may be d an OEM part number or d a part number from the turbo manufacturer.

Compare these part numbers with those listed on our product pages.. If in doubt, our team can help you verify the part number you are looking for before you place your order.

Turbo failure: identify the cause before replacement

A loss of power, an unusual whistling noise, oil consumption d, abnormal smoke or poor engine performance may be linked to a turbocharger fault.

However, a fault that appears to be turbo-related may also stem d from a lubrication issue, d from contaminated oil, d from a foreign object, from the intake or exhaust systems, or d from another engine peripheral component.

It is therefore important to investigate the cause of the fault before fitting a new turbo or a new Cartridge.

→ Identifying the symptoms d of a turbo failure

→ Understand the main causes of turbo failure d

ALFI TURBO, specialists in turbochargers since 2012

Since 2012, ALFI TURBO has been assisting private individuals and professionals in identifying and replacing turbochargers.

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BEFORE REPLACING A TURBO

A turbocharger failure may be the result d of another engine problem. Before fitting d a new turbo or Cartridge, identify and rectify the cause of the original fault to d avoid d damaging the new part.

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