Hybrid Turbo GT1544 2.0 Di / DTi 82 100 hp – 454098

  • Online only
Hybrid
. 2.0 Di / DTi 82 100 hp 454098
  • . 2.0 Di / DTi 82 100 hp 454098
454098
Year: Not specified
Power: 82, hp, 100 hp
displacement: 2.0
Engine code: Not specified
Exchange
Gasket kit
€356.99 VAT included

297.49125 tax excl.

Quantity
Manufacturing time: 15-20 working days

Description

This GT1544 hybrid turbocharger is designed for the following engines 2.0 Di / DTi with 82 hp and 100 hp, compatible with the part numbers listed on this data sheet:.. Its modification combines a high-flow MFS compressor wheel, a 360° bearing retainer and high-speed balancing.

Three levels of preparation are documented at.. The modifications become more extensive depending on the package, particularly with regard to the impellers and the re-profiling of the casings.

Available set-ups — Stage 1, Stage 2 and Stage 3

Stage 1
Compressor wheel: MFS high-flow
Thrust bearing: 360° thrust bearing
Balancing: high-speed balancing at 150,000 rpm on a Cimat VSR test bench

This configuration primarily modifies the compressor section to d adjust the compression capacity and air flow rate d whilst retaining a design geared towards direct integration.

Stage 2
Compressor impeller: MFS high-flow oversized
d' intake housing: re-profiled for accommodate the new impeller oversized
Thrust bearing: 360° thrust bearing
Balancing: high-speed balancing at 150,000 rpm on a Cimat VSR test bench

The reprofiling of the intake housing d allows d to precisely adapt the housing to the compressor wheel oversized. This configuration can alter the air flow rate d and the compressor’s performance depending on the associated engine tuning.

Stage 3
Compressor wheel: MFS high-flow oversized
d'intake housing: re-profiled for to accommodate the new impeller oversized
Thrust bearing: 360° thrust bearing
Turbine impeller: high-flow oversized
Turbine casing: reprofiled for ly to accommodate the new impeller oversized
Balancing: high-speed balancing at 150,000 rpm on a Cimat VSR test bench

This modification applies to both the compressor and turbine sides. The resulting performance depends on the overall engine configuration; a larger impeller alone does not guarantee better performance under all conditions.

What is a hybrid turbo?

A hybrid turbo is based on a turbocharger architecture adapted for accommodate internal components that differ from the d original configuration. Depending on the upgrade stage, modifications may involve the compressor wheel, the turbine wheel, the housings, the thrust bearing system and the balancing.

The aim is d to adapt the compression capacity and the d air flow. However, a hybrid turbo is not defined solely by the appearance of its wheel: the geometry of the components and how they are combined are decisive.

MFS compressor wheel: standard or Performance?

MFS stands for ‘Milled From Solid’, meaning a wheel machined from a solid block. This technology describes the manufacturing process, but does not in itself guarantee an increase in air flow rate d.

A standard MFS impeller may retain a geometry equivalent to that of the original d. An MFS Performance impeller can be given a geometry tailored to the tuning objective. On this product, the impeller shown is made from forged aluminium, and is lighter, larger and taller than the original d.

A standard MFS impeller can be just as polished as an MFS impeller Performance. It is not its appearance that determines its performance, but its geometry and its ability to move more d'air. A higher airflow can help to generate more power when the engine is suitably tuned, though this alone does not guarantee a specific gain.

Why does the geometry of the blades influence the air flow rate d?

The compressor impeller draws in and then compresses the intake air. Its diameter, profile, height, width and the arrangement of its blades influence its aerodynamic behaviour and the volume d of air displaced within certain operating ranges.

The result also depends on the casings, the turbine wheel, the boost pressure and the engine management system. An increase in size can alter the response time as well as the optimal operating conditions d for the turbo.

Reliability and balancing of the hybrid turbocharger

The documented 360° thrust bearing distributes axial forces over a wide surface area. The rotor is balanced at high speeds, up to 150,000 rpm on a Cimat VSR test bench, to minimise vibrations and mechanical stresses.

These features do not compensate for inadequate lubrication, contamination of the system or incorrect installation.

Engine remapping and preparation

Operating d a hybrid turbo requires engine management tailored to its configuration. The mapping, boost pressure, fuel injection, exhaust and cooling must be monitored or adjusted according to the level of tuning.

The wastegate must be adjusted when remapping the ECU. The clutch, gearbox and other vehicle components may also require checking. A hybrid turbo does not automatically guarantee a power gain without appropriate tuning.

Turbo specifications

OEM part numbers

24442213
90531518

Manufacturer part numbers

454098-0001
454098-0002
454098-0003
454098-5003S
Turbo model: GT1544

Compatible vehicles and applications

No specific vehicle applications are documented. Compatibility must be confirmed based on the original turbo part number d, the engine type 2.0 Di / DTi and the power output of 82 hp or 100 hp.

Additional technical specifications

Product type: Hybrid Turbo
Engine type: 2.0 Di / DTi
Power: 82 hp, 100 hp
Part number: GT1544
Installation: plug & play configuration, with no documented modifications to the mounting

Fitting advice

⚠️ WARNING — IMPORTANT BEFORE INSTALLATION

Before installation, identify and rectify the cause of the previous fault. Check the lubrication circuit, the oil supply and return d as well as the cleanliness of all pipes.

Check the inlet for any foreign objects. Prime the system in accordance with the applicable guidelines and follow the vehicle manufacturer’s instructions.

Failure to rectify a lubrication fault may result in the turbocharger failing again.

How do you identify the correct turbo?

Check the part number marked on the original turbo d and compare it with the OEM and manufacturer part numbers in this data sheet. Also check the make, model, generation, body style, engine type, power output at hp, production period and engine code where available.

An identical engine specification is not always sufficient to confirm compatibility, as several different set-ups may co-exist.

⚠️ Check your turbo’s part numbers

Before ordering, compare the part number marked on your original turbo d with the part numbers listed in this data sheet. An identical engine specification does not always guarantee compatibility.

If in doubt, please contact us with the full part number from your turbo.

Product Details
454098
Hybrid
Attachments
Download

Turbo: specialists in turbochargers since 2012

ALFI TURBO specialises in the sale of turbochargers for for cars, commercial vehicles, heavy goods vehicles, construction machinery, agricultural machinery and boats: new turbochargers, remanufactured units, hybrid turbochargers, Cartridge and turbocharger spare parts. Over 20,000 items are available.

Find the right turbocharger for your engine

The turbocharger plays a vital role in the operation and performance d of a turbocharged engine. When a turbocharger needs replacing, it is important d to identify the exact part number before ordering.

ALFI TURBO supplies turbochargers for for a wide range of makes and engine types: cars, commercial vehicles, heavy goods vehicles, construction machinery, tractors and agricultural machinery, as well as various marine applications.

You can search for your turbo based on the vehicle or application, engine type, engine code, or directly using d an OEM or manufacturer part number found on your old turbocharger.

Turbo new, remanufactured, hybrid and Cartridge

Turbo new

Browse our range of new turbochargers for for diesel and petrol engines. ALFI TURBO has over 5,500 new turbochargers in stock for covering a wide range of makes, engine types and turbocharger part numbers.

View new turbochargers →

Turbo as remanufactured units

A standard exchange turbo allows you to replace a turbocharger whilst returning the old part where a deposit is required. Our catalogue includes numerous part numbers for from various makes and engine types.

View standard exchange turbochargers →

Hybrid Turbo

Hybrid turbos are designed for set-ups requiring greater air flow d and higher performance potential than a standard set-up. Specifications depend on the turbo, its tuning and the engine configuration.

View hybrid turbos →

Cartridge turbo

The turbo Cartridge, also known as the central turbo cartridge, comprises the main rotating components of the turbocharger. ALFI TURBO has over 6,000 Cartridge for turbo part numbers.

View turbo Cartridge →

for turbochargers for a wide range of applications

Our catalogue covers a wide range of d applications fitted with d a turbocharged engine.

  • diesel and petrolcars;
  • commercial vehicles;
  • heavy goods vehicles and lorries;
  • construction and civil engineeringmachinery;
  • tractors and agricultural machinery;
  • boats and marine applications.

How do you identify the correct turbo part number?

A single engine type may have been fitted with several different turbochargers depending on theYear, power output, engine version or technical evolution.. The application alone is therefore not always sufficient for to accurately identify the correct turbo.

Before ordering, note down the part numbers shown on the identification plate d of your old turbocharger. This may be d an OEM part number or d a part number from the turbo manufacturer.

Compare these part numbers with those listed on our product pages.. If in doubt, our team can help you verify the part number you are looking for before you place your order.

Turbo failure: identify the cause before replacement

A loss of power, an unusual whistling noise, oil consumption d, abnormal smoke or poor engine performance may be linked to a turbocharger fault.

However, a fault that appears to be turbo-related may also stem d from a lubrication issue, d from contaminated oil, d from a foreign object, from the intake or exhaust systems, or d from another engine peripheral component.

It is therefore important to investigate the cause of the fault before fitting a new turbo or a new Cartridge.

→ Identifying the symptoms d of a turbo failure

→ Understand the main causes of turbo failure d

ALFI TURBO, specialists in turbochargers since 2012

Since 2012, ALFI TURBO has been assisting private individuals and professionals in identifying and replacing turbochargers.

  • over 20,000 items in the catalogue;
  • over 5,500 new turbochargers in stock;
  • over 6,000 ‘ Cartridge ’ available;
  • new turbochargers, remanufactured units, hybrid units and Cartridge;
  • diesel and petrol engines;
  • a wide range of applications for road, agricultural, industrial and marine use;
  • fast delivery in France and across Europe;
  • warranty of up to 2 years depending on the product and applicable conditions.

BEFORE REPLACING A TURBO

A turbocharger failure may be the result d of another engine problem. Before fitting d a new turbo or Cartridge, identify and rectify the cause of the original fault to d avoid d damaging the new part.

Need d'help for finding your turbo?

Do you have a turbocharger part number but can’t find the matching part? Are you unsure which part number to choose? Send us the details from your old turbo so that our team can help you identify the part you’re looking for.

CONTACT ALFI TURBO