Hybrid Turbo Opel 1 7 DTI CDTI 65, 75 and 80 – 860036, 49173-06500. DI hp

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Hybrid
Hybrid Turbo 1.7 CDTi 65 75 80, 49173-06500, 49173-06501, 49173-06503
  • Hybrid Turbo 1.7 CDTi 65 75 80, 49173-06500, 49173-06501, 49173-06503
  • Hybrid Turbo 1.7 CDTi 65 75 80, 49173-06500, 49173-06501, 49173-06503
  • Hybrid Turbo 1.7 CDTi 65 75 80, 49173-06500, 49173-06501, 49173-06503
49173-06500
Year: from 1999 onwards, depending on the application; purposes not specified
Power: 65, 75 and 80 hp
displacement: 1,.,7
Engine code: not specified
Gasket kit
Preparation course
€302.40 VAT included

252 tax excl.

Quantity
Manufacturing time: 15-20 working days

Description

This hybrid turbo for, designed for the following engines Opel, 1., 7 DI, DTI and CDTI, is available in several tuning levels.. Depending on the tuning package chosen, the modifications include the high-flow MFS compressor wheel, the casings and, for the Stage 3, the turbine wheel.

It is intended for documented applications in the Astra, Combo, Corsa and Meriva ranges producing 65, 75 or 80 hp. It is designed to be fitted without altering the original layout d, subject to careful verification of the part numbers.

Available versions — Stage 1, Stage 2 and Stage 3

Stage 1
Compressor wheel: MFS high-flow
Thrust bearing: 360° bearing
Balancing: high-speed at 150,000 rpm on a Cimat VSR test bench

This modification primarily affects the compressor side in order dto adapt the compression capacity and the air flow rate d. The final response depends on the engine’s configuration and its electronic control system.

Stage 2
Compressor impeller: MFS high-flow oversized
d’ intake housing: re-profiled for accommodate the impeller oversized
Thrust bearing: 360° bearing
Balancing: high-speed at 150,000 rpm on a Cimat VSR test bench

Stage 2 combines a oversized compressor impeller with a reprofiled intake housing d. This modification is designed to accommodate the new geometry and alter the compressor’s air displacement capacity d.

Stage 3
Compressor impeller: MFS high-flow oversized
dintake housing: re-profiled for to accommodate the impeller oversized
Thrust bearing: 360° bearing
Turbine impeller: high-flow oversized
Turbine casing: reprofiled for ly to accommodate the impeller oversized
Balancing: high-speed at 150,000 rpm on a Cimat VSR test bench

Stage 3 is fitted on both the compressor and turbine sides. The resizing of the impellers and the re-profiling of both housings alter the turbo’s aerodynamic behaviour; the result necessarily depends on the overall engine set-up.

What is a hybrid turbo?

A hybrid turbo retains an architecture suited to the original dapplication whilst incorporating internal modifications. Depending on the upgrade package, these may involve the compressor wheel, the housings, the turbine wheel, the thrust bearing or the balancing.

dThe aim is to adapt the compression capacity and air flow rate d. A hybrid turbo is therefore not defined solely by the appearance of its compressor wheel, but by the consistency of its geometry, machining and balancing.

MFS compressor wheel: standard or ‘ Performance ’?

MFS stands for ‘Milled From Solid’, meaning a wheel machined from a solid block. This manufacturing process alone does not guarantee an increase in air flow d. A standard MFS wheel may retain a geometry equivalent to that dof the original.

An MFS wheel Performance is characterised by a geometry tailored to the tuning objective. On this product, the wheel shown is made of forged aluminium; it is lighter, larger and taller than the d’original; the technical data sheet indicates up to 15 per cent additional compression.

A standard MFS impeller can be just as effective as an MFS impeller Performance. It is not its appearance that determines its performance, but its geometry and its ability to move more d’air. A higher airflow can only be fully utilised with appropriate engine tuning.

Why does the geometry of the blades influence the air flow rate d?

The compressor wheel draws in and then compresses the air sent to the engine. Its diameter, profile, height, width and the arrangement of its blades influence its aerodynamic behaviour. A suitable geometry can move more dair under certain conditions, but the result also depends on the casings, the turbine, the boost pressure and the mapping. A larger impeller does not automatically guarantee better performance and may alter the response time.

Reliability and balancing of the hybrid turbo

The 360° bearing stop, fitted to all three stages, helps to distribute axial forces around the assembly. It does not eliminate the need dfor proper lubrication or dfor correct installation.

Each unit is balanced at high speed, up to 150,000 rpm, on a Cimat VSR test bench. This balancing process aims to minimise vibrations and stresses on the rotor, without compensating for any faults d’installation, lubrication or the presence d’a foreign object.

Engine remapping and tuning

The engine mapping must be adjusted for to make the most of the tuning’s characteristics. Boost pressure, injection, exhaust, cooling and, depending on the vehicle, the clutch or gearbox must be checked and adjusted. The wastegate must be adjusted during remapping. The hybrid turbo alone does not guarantee a power gain.

Turbo specifications

OEM part numbers

860036
8971852412
8971852413
8971852414
860148
98102367
97185241
5860012
93184512

Manufacturer’s part numbers

49173-06500
49173-06501
49173-06503

Compatible vehicles and applications

Opel
Astra G 1.7 CDTI — 75 hp
Engine 1.7 CDTI — from 2003, end date not specified
Engine code: not specified
Astra G 1.7 DTI — 80 hp
Engine 1.7 CDTI — from 1999, end date unspecified
Engine code: not specified
Astra H 1.7 CDTI — 80 hp
Engine 1.7 DTI — from 2004, end date unspecified
Engine code: not specified
Combo C 1.7 CDTI — 75 hp
Engine 1.7 CDTI — from 1999, end date unspecified
Engine code: not specified
DI Corsa C 1.7 CDTI — 65 hp
DI Engine 1.7 CDTI — from 2000, end date unspecified
Engine code: not specified
Corsa C 1.7 DI —75 hp
Engine variants: 1., 7 DI — from 1999, end date unspecified
Engine code: not specified
Meriva 1.7 —75 hp
Engine 1.7 DTI — from 2003, end date unspecified
Engine code: not specified

Additional technical specifications

Product type: turbo hybrid
Engine variants: 1.7 DI, 1.7 DTI and 1.7 CDTI
displacement: 1.7
Documented power outputs: 65, 75 and 80 hp
Engine codes: not specified
Fitting: no modification to the original dlayout

Fitting advice

⚠️ WARNING — IMPORTANT BEFORE INSTALLATION

Identify and rectify the cause of the previous fault before installing the turbocharger d.

dCheck the lubrication system, the oil supply and return lines, and ensure all lines are clean. Also check the intake for any foreign objects.

Carry out the priming procedure in accordance with the applicable recommendations and follow the vehicle manufacturer’s instructions.

A lubrication fault that is not rectified may lead to further turbocharger failure.

How do you identify the correct turbo?

Check the part number marked on the original turbo d, then compare it with the OEM and manufacturer part numbers in this datasheet.. Also check the make, model, generation, engine type, power output ( hp), the mountingYear and the engine code where available. An identical engine type does not always guarantee compatibility.

⚠️ Check your turbo’s part numbers

Before ordering, compare the part number marked on your original dturbocharger with the part numbers listed in this specification sheet. An identical engine specification does not always guarantee compatibility.

If in doubt, please contact us with the full part number taken from your turbocharger.

Product Details
49173-06500
Hybrid
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