Hybrid Turbo 320 CDI 197 hp – 6130960199, 709841

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Hybrid
Hybrid Turbo 320 CDI 197, 6130960199, A613 096 0199, A6130960199, 709841
  • Hybrid Turbo 320 CDI 197, 6130960199, A613 096 0199, A6130960199, 709841
  • Hybrid Turbo 320 CDI 197, 6130960199, A613 096 0199, A6130960199, 709841
  • Hybrid Turbo 320 CDI 197, 6130960199, A613 096 0199, A6130960199, 709841
709841
Year: From 1995 onwards, depending on assignment
Power: 197 hp
displacement: 3.2 l
Engine code: Not specified
Gasket kit
Preparation course
Exchange
€482.99 VAT included

402.49125 tax excl.

Quantity
Manufacturing time: 15-20 working days

Description

This hybrid turbocharger for, with a Mercedes 3.2 CDI engine from 197 hp, is available in three performance levels.. Depending on the package chosen, the modifications include the high-flow MFS compressor wheel, the housings, the turbine wheel, the bearing thrust ring and rotor balancing.

The documented applications relate to the Mercedes E320 models in the W210 and T210 series, as well as the S320 in the 220 series. The configuration is advertised plug & play, without any modification to the original installation d.

Available kits — Stage 1, Stage 2 and Stage 3

Stage 1

Compressor wheel: MFS high-flow
Bearing thrust: 360°
Balancing: high-speed at 150,000 rpm on a Cimat VSR test bench

This configuration acts primarily on the compressor side to d adapt the compression capacity and the d air flow. The 360° thrust bearing helps to distribute the axial forces more evenly.

Stage 2

Compressor impeller: MFS high-flow oversized
d' intake housing: re-profiled for accommodate the new impeller oversized
Bearing thrust ring: 360°
Balancing: high-speed at 150,000 rpm on a Cimat VSR test bench

The Stage 2 combines a oversized compressor wheel with a d intake housing adapted. This configuration can move more d air under appropriate operating conditions, whilst ensuring consistent engine management.

Stage 3

Compressor impeller: MFS high-flow oversized
d' intake housing: re-profiled for to accommodate the new impeller oversized
Bearing thrust: 360°
Turbine impeller: high-flow oversized
Turbine casing: re-profiled for ly to accommodate the new impeller oversized
Balancing: high-speed at 150,000 rpm on a Cimat VSR test bench

This modification alters both the compressor and turbine sides. The resulting performance depends on the engine as a whole, the boost pressure and the selected settings; a larger impeller may also affect response time.

What is a hybrid turbo?

A hybrid turbo retains an architecture suited to the intended installation whilst incorporating modified internal components. Depending on the upgrade stage, the modification may involve the compressor wheel, its dimensions, the housings, the turbine wheel, the thrust bearing or the balancing.

The aim is d to adapt the turbocharger’s compression capacity and air flow rate d. However, a hybrid turbo is not defined solely by the appearance of its impeller: the geometry of the components and how they interact determine its behaviour.

MFS compressor wheel: standard or Performance?

MFS stands for ‘Milled From Solid’, meaning a wheel machined from a solid block. This manufacturing process alone is not sufficient to demonstrate an increase in air flow rate d. A standard MFS wheel may retain a geometry equivalent to the original.

An MFS impeller Performance can utilise a geometry tailored to the tuning objective: profile, height, width, diameter or blade arrangement. For this product, the MFS impeller is described as lighter, larger and taller than the d original, with a claimed 15 per cent higher compression capacity.

A standard MFS impeller can be just as effective as an MFS impeller Performance. It is not its appearance that determines its performance, but its geometry and its ability to move more d'air. A higher flow rate can support a suitable engine tuning, without alone determining the final power output.

Why does the geometry of the blades influence the air flow rate d?

The compressor impeller draws in and then compresses the intake air. Its diameter, profile, height, width and the arrangement of its blades influence its aerodynamic behaviour and the volume d of air displaced.

The result also depends on the compressor housing, the impeller and the turbine housing, the boost pressure and the engine set-up. An increase in size is therefore not necessarily an advantage in all conditions and may alter the response time.

Reliability and balancing of the hybrid turbo

The 360° bearing stop, present on the three documented stages, distributes axial forces over a wide surface area. It must be combined with proper lubrication and suitable operating conditions d.

Each engine is subjected to high-speed balancing at 150,000 rpm on a Cimat VSR test bench. This process aims to minimise vibrations and mechanical stresses on the rotor, but does not compensate for inadequate lubrication or incorrect installation.

Engine remapping and preparation

To make the most of the characteristics d of a hybrid turbo, appropriate engine management is required. Map settings, boost pressure, fuel injection, exhaust and cooling must be monitored or adjusted according to the level of tuning.

The wastegate must be adjusted when remapping the ECU. The clutch, gearbox and other components under stress must also be checked in accordance with the vehicle and its intended use.

Turbo part numbers

OEM part numbers Mercedes

6130960199
A613 096 0199
A6130960199

Manufacturer part numbers

709841-0001
709841-0002
709841-5001S
709841-5002S

Compatible vehicles and applications

Mercedes

E320 (W210) —197 hp
3.2 CDI — from 1995, end dateunspecified
Engine code : unspecified
E320 (T210) — 197 hp
3.2 CDI — from 1996, end date unspecified
Engine code : unspecified
S320 (220) — 197 hp
3.2 CDI — from 1998, end date unspecified
Engine code : unspecified

Additional technical specifications

Product type: Hybrid Turbo
Engine: 3.2 CDI
displacement: 3-.2 l
Power: 197 hp
Documented periods: from 1995 onwards, depending on deployment
Engine code: not specified

Installation advice

⚠️ WARNING — IMPORTANT BEFORE INSTALLATION

Identify and rectify the cause of the previous fault before fitting the turbocharger.

Check the lubrication circuit, the oil supply and return d as well as the cleanliness of the oil lines. Also check the intake for any foreign objects.

Carry out the priming procedure in accordance with the applicable recommendations and follow the vehicle manufacturer’s instructions.

A lubrication fault that is not rectified may lead to the turbocharger failing again.

How do you identify the correct turbo?

Check the part number marked on the original turbo d, then compare the OEM and manufacturer part numbers.. Also check the make, model, generation, body style, engine type, power output at hp, the production period and the engine code where available.

An identical engine specification is not always sufficient to confirm compatibility between two turbochargers.

⚠️ Check your turbo’s part numbers

Before ordering, compare the part number marked on your original turbo d with the part numbers listed in this data sheet. An identical engine specification does not always guarantee compatibility.

If in doubt, please contact us, providing the full part number found on your turbocharger.

Product Details
709841
Hybrid
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How do you identify the correct turbo part number?

A single engine type may have been fitted with several different turbochargers depending on theYear, power output, engine version or technical evolution.. The application alone is therefore not always sufficient for to accurately identify the correct turbo.

Before ordering, note down the part numbers shown on the identification plate d of your old turbocharger. This may be d an OEM part number or d a part number from the turbo manufacturer.

Compare these part numbers with those listed on our product pages.. If in doubt, our team can help you verify the part number you are looking for before you place your order.

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A loss of power, an unusual whistling noise, oil consumption d, abnormal smoke or poor engine performance may be linked to a turbocharger fault.

However, a fault that appears to be turbo-related may also stem d from a lubrication issue, d from contaminated oil, d from a foreign object, from the intake or exhaust systems, or d from another engine peripheral component.

It is therefore important to investigate the cause of the fault before fitting a new turbo or a new Cartridge.

→ Identifying the symptoms d of a turbo failure

→ Understand the main causes of turbo failure d

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BEFORE REPLACING A TURBO

A turbocharger failure may be the result d of another engine problem. Before fitting d a new turbo or Cartridge, identify and rectify the cause of the original fault to d avoid d damaging the new part.

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