Hybrid Turbo Mercedes 3 2 177/204 – A648 096 0299, 743436-5001S. CDI hp

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Hybrid
Hybrid Turbo Mercedes  280/320CDI 177, 204cv, 734899, 743436
  • Hybrid Turbo Mercedes  280/320CDI 177, 204cv, 734899, 743436
  • Hybrid Turbo Mercedes  280/320CDI 177, 204cv, 734899, 743436
  • Hybrid Turbo Mercedes  280/320CDI 177, 204cv, 734899, 743436
734899
Year: From 1998 onwards, depending on allocation; end date not specified
Power: 177 and 204 hp
displacement: 3,., 2 CDI
Engine code: Not specified
Preparation course
Exchange
€524.99 VAT included

437.49125 tax excl.

Quantity
Manufacturing time: 15-20 working days

Description

This hybrid turbo for, available for the following engines: Mercedes 3.2 CDI, is offered with three documented tuning levels.. Depending on the tuning package chosen, the modifications include the high-flow MFS compressor wheel, the casings and, for for the Stage 3, the turbine section.

It is designed for E280, E320 and S320 applications with 177 or 204 hp as indicated below. Its configuration plug & play allows for external Installation without modification, subject to precise verification of the original turbo’s part number d.

Available upgrades — Stage 1, Stage 2 and Stage 3

Stage 1
MFS high-flow compressor wheel
360° thrust bearing
High-speed balancing at 150,000 rpm on a Cimat VSR test bench

This modification is applied to the compressor impeller to d'adjust the compression capacity and d'air flow rate, whilst maintaining a balanced mechanical configuration.

Stage 2
MFS high-flow compressor impeller oversized
d ’s intake housing has been re-profiled for accommodate the new impeller
360° thrust bearing
High-speed balancing at 150,000 rpm on a Cimat VSR test bench

The reprofiling of the housing allows d to accommodate the compressor impeller oversized. This modification may alter the air flow d and the turbocharger’s response depending on the engine configuration.

Stage 3
High-flow MFS compressor wheel oversized
d'intake housing, re-profiled for to accommodate the new impeller
360° thrust bearing
High-flow turbine impeller oversized
for re-profiled turbine housing to accommodate the new impeller
High-speed balancing at 150,000 rpm on a Cimat VSR test bench

This modification is carried out on both the compressor and turbine sides of the.. The final performance depends on the overall configuration, in particular the engine management system, the intake and the exhaust.

What is a hybrid turbo?

A hybrid turbo utilises a turbocharger architecture adapted for to accommodate modified internal components. Depending on the upgrade stage, the modification may involve the compressor wheel, the housings, the turbine wheel, the thrust bearing or balancing.

The aim is d to adapt the compression capacity and air flow rate d. A hybrid turbo is not defined solely by the appearance of its impeller: the geometry of the components and how they work together determine its performance.

MFS compressor wheel: standard or Performance?

MFS stands for ‘Milled From Solid’, meaning a wheel machined from a solid block. This manufacturing process alone does not guarantee an increase in air flow rate d. A standard MFS wheel may retain a geometry equivalent to that d of the original.

An MFS wheel Performance can be given a geometry tailored to the tuning objective. For this product, the wheel is described as lighter, larger and taller than the d original, with an advertised 15 per cent increase in compression capacity.

A standard MFS impeller can perform just as well as an MFS impeller Performance. It is not its appearance that determines its performance, but its geometry and its ability to move more d air. A higher airflow can only be fully utilised with appropriate engine tuning.

Why does the geometry of the blades influence the air flow rate d?

The diameter of the compressor impeller, as well as its profile, the height, width and arrangement of its blades all influence the intake and compression of air. The result also depends on the casings, the turbine wheel, the boost pressure and the engine calibration. A larger wheel therefore does not automatically guarantee better performance and may alter the response time.

Reliability and balancing of the hybrid turbo

The 360° stop, documented at each stage, helps to distribute axial forces. However, it does not replace d'proper lubrication or d'correct installation.

The assembly is balanced at high speed, up to 150,000 rpm, on a Cimat VSR test bench. This balancing is designed to minimise vibrations and mechanical stresses on the rotor.

Engine remapping and preparation

The engine mapping and boost pressure management must be adjusted for to make the most of the turbo’s characteristics. The fuel injection, exhaust, cooling, intake and transmission must be checked or adjusted depending on the level of tuning. The wastegate must be adjusted when remapping the ECU. No power gain is automatic without a coherent configuration.

Turbo specifications

OEM part numbers

6480960099
6480960299
A648 096 0099
A648 096 0299

Manufacturer part numbers

734899-0001
743436-0001
743436-0002
743436-5001S
743436-5002S
GT2359V
GTA2359VK

Compatible vehicles and applications

Mercedes
E280 (T211) — 177 hp
3.2 CDI — from 2003, month and end not specified
Engine code : not specified
E280 (W211) — 177 hp
3.2 CDI — from 2002, month and end date unspecified
Engine code : unspecified
E320 (T211) — 204 hp
3.2 CDI — from 2003, month and end date unspecified
Engine code : unspecified
E320 (W211) — 204 hp
3.2 CDI — from 2002, month and end date unspecified
Engine code : unspecified
S320 (220) — 204 hp
3.2 CDI — from 1998, month and end date unspecified
Engine code : unspecified
S320 (221) — 204 hp
3.2 CDI — from 1998, month and end date unspecified
Engine code : unspecified

Additional technical specifications

Product type: Hybrid Turbo
Engine: 3.2 CDI
Power outputs: 177 and 204 hp
Installation: Plug & play, no external modifications required
Engine codes: Not specified

Installation advice

⚠️ WARNING — IMPORTANT BEFORE INSTALLATION

Identify and rectify the cause of the previous fault. Check the lubrication circuit, the oil supply and return lines d, then check that the pipes and inlet are clean and free from foreign objects.. Prime the system in accordance with the applicable recommendations and follow the manufacturer’s instructions.. A lubrication fault that is not rectified may lead to further turbocharger failure.

How do you identify the correct turbo?

Check the turbo’s part number d, the original OEM and manufacturer part numbers, as well as the model, generation, body style, engine type, power output,Year and engine code.. An identical engine type does not always guarantee compatibility.

⚠️ Check your turbo’s part numbers

Before ordering, compare the part number marked on your original turbo d with the part numbers listed in this specification sheet. An identical engine specification does not always guarantee compatibility.

If you are unsure about the identification or fitment, please contact us before placing your order.

Product Details
734899
Hybrid
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Turbo: specialists in turbochargers since 2012

ALFI TURBO specialises in the sale of turbochargers for for cars, commercial vehicles, heavy goods vehicles, construction machinery, agricultural machinery and boats: new turbochargers, remanufactured units, hybrid turbochargers, Cartridge and turbocharger spare parts. Over 20,000 items are available.

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Hybrid turbos are designed for set-ups requiring greater air flow d and higher performance potential than a standard set-up. Specifications depend on the turbo, its tuning and the engine configuration.

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How do you identify the correct turbo part number?

A single engine type may have been fitted with several different turbochargers depending on theYear, power output, engine version or technical evolution.. The application alone is therefore not always sufficient for to accurately identify the correct turbo.

Before ordering, note down the part numbers shown on the identification plate d of your old turbocharger. This may be d an OEM part number or d a part number from the turbo manufacturer.

Compare these part numbers with those listed on our product pages.. If in doubt, our team can help you verify the part number you are looking for before you place your order.

Turbo failure: identify the cause before replacement

A loss of power, an unusual whistling noise, oil consumption d, abnormal smoke or poor engine performance may be linked to a turbocharger fault.

However, a fault that appears to be turbo-related may also stem d from a lubrication issue, d from contaminated oil, d from a foreign object, from the intake or exhaust systems, or d from another engine peripheral component.

It is therefore important to investigate the cause of the fault before fitting a new turbo or a new Cartridge.

→ Identifying the symptoms d of a turbo failure

→ Understand the main causes of turbo failure d

ALFI TURBO, specialists in turbochargers since 2012

Since 2012, ALFI TURBO has been assisting private individuals and professionals in identifying and replacing turbochargers.

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BEFORE REPLACING A TURBO

A turbocharger failure may be the result d of another engine problem. Before fitting d a new turbo or Cartridge, identify and rectify the cause of the original fault to d avoid d damaging the new part.

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