Hybrid Turbo 2.5 CRDI 170 28200-4a480, 53039700145, 53039700127

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Hybrid
turbo hybrid hyundai 2.5 CRDI 170 53039880145 53039700145 53039880127 53039700127 28200-4A480 282004A480
  • turbo hybrid hyundai 2.5 CRDI 170 53039880145 53039700145 53039880127 53039700127 28200-4A480 282004A480
  • turbo hybrid hyundai 2.5 CRDI 170 53039880145 53039700145 53039880127 53039700127 28200-4A480 282004A480
  • turbo hybrid hyundai 2.5 CRDI 170 53039880145 53039700145 53039880127 53039700127 28200-4A480 282004A480
28200-4a480
Year: Not specified
Power: 136, 140, 163 and 170 hp
displacement: 2.5
Engine code: Not specified
Preparation course
€453.60 VAT included

378 tax excl.

Quantity
Manufacturing time: 15-20 working days

Description

This hybrid turbocharger, designed for the following engines Hyundai 2.5 CRDi, is based on an internal design combining a high-flow MFS compressor wheel, a 360° bearing stop and high-speed balancing.. Available in several performance levels, it retains a standard configuration d'installation type plug & play.

The documented applications cover the Hyundai H1 Long Minibus and Panel Van, with power outputs ranging from 136 to 170 hp. The part number of the original turbo d must be checked before placing any order.

Available specifications — Stage 1, Stage 2 and Stage 3

Stage 1
Compressor wheel: MFS high-flow
Bearing thrust: 360°
Balancing: high-speed at 150,000 rpm on a Cimat VSR test bench

This modification primarily affects the compressor wheel in order d to adjust the compression capacity and air flow rate d whilst retaining the turbo’s overall design.

Stage 2
Compressor wheel: MFS high-flow oversized
Intake casing d: re-profiled for accommodate the new wheel oversized
Bearing thrust ring: 360°
Balancing: high-speed at 150,000 rpm on a Cimat VSR test bench

The reprofiling of the casing allows d to fit the compressor wheel oversized. This configuration aims to increase the air flow capacity d, with performance that also depends on the mapping and the overall engine tuning.

Stage 3
Compressor wheel: MFS high-flow oversized
d'intake housing: re-profiled for to accommodate the new impeller oversized
Bearing thrust ring: 360°
Turbine wheel: high-flow oversized
Turbine casing: re-profiled for ly to accommodate the new impeller oversized
Balancing: high-speed at 150,000 rpm on a Cimat VSR test bench

This modification alters both the compressor and turbine sides. The combination of oversized impellers and re-profiled housings is designed to adapt the turbocharger’s flow rate, though this alone does not guarantee the same final power output or response time as the original.

What is a hybrid turbo?

A hybrid turbo uses a turbocharger architecture adapted for accommodate modified internal components. Depending on the upgrade stage, the modification may involve the compressor wheel, the housings, the turbine wheel, the thrust bearing and balancing.

The aim is d to adapt the compression capacity and air flow rate d. A hybrid turbo is not defined solely by the appearance of its impeller: its geometry, the machining of the housings and the consistency between the components are also crucial.

MFS compressor wheel: standard or Performance?

MFS stands for ‘Milled From Solid’, meaning a wheel machined from a solid block. This technology describes the manufacturing process and does not, on its own, guarantee an increase in air flow rate d. A standard MFS wheel can retain a geometry equivalent to that d of the original.

An MFS wheel Performance can be adapted to suit the. On this product, the wheel shown is made of forged aluminium; it is lighter, larger and taller than the d original; it is designed for to allow for 15 per cent additional compression. Oversized versions require the intake housing to be re-profiled d.

A standard MFS impeller can be just as shiny as an MFS impeller Performance. It is not its appearance that determines its performance, but its geometry and its ability to move more d'air. A higher flow rate can only be fully utilised with appropriate engine tuning.

Why does the geometry of the blades influence the air flow rate d?

The compressor impeller draws in and then compresses the air admitted by the engine. Its diameter, profile, height, width and the arrangement of its blades influence its aerodynamic behaviour and its ability to move air.

The result also depends on the compressor housing, the impeller and the turbine housing, the boost pressure and the engine management system. A larger impeller therefore does not automatically guarantee better performance and may alter the response time as well as the optimal operating range d.

Reliability and balancing of the hybrid turbo

The 360° bearing stop helps to distribute the axial forces exerted on the rotating assembly. It is a component suited to the stresses of this modification, without making the turbocharger immune to installation or lubrication faults.

The rotor is balanced at high speed, up to 150,000 rpm, on a Cimat VSR test bench. This process aims to minimise vibrations and mechanical stresses on the rotating assembly.

Engine remapping and tuning

Appropriate engine management is required for to make the most of the characteristics d of a hybrid turbo. The mapping, boost pressure, fuel injection, exhaust and cooling systems must be checked or adjusted according to the level of tuning.

The wastegate must be adjusted when remapping the ECU. The clutch, gearbox and other components under stress must also be checked depending on the vehicle and the desired outcome. The turbo alone does not guarantee a power gain.

Turbo specifications

OEM part numbers

28200-4A480
282004A480

Manufacturer part numbers

53039880145
53039700145
53039880127
53039700127

Compatible vehicles and configurations

Hyundai
H1 Long Minibus — 2.5 CRDi —136 hp
Engine: 2.5 CRDi — Period: unspecified
Engine code : unspecified
H1 Long Minibus — 2..5 CRDi — 140 hp
Engine: 2..5 CRDi — Period: not specified
Engine code : not specified
H1 Long Minibus — 2..5 CRDi — 163 hp
Engine: 2..5 CRDi — Period: not specified
Engine code : not specified
H1 Long minibus — 2..5 CRDi — 170 hp
Engine: 2..5 CRDi — Period: not specified
Engine code : not specified
H1 Van — 2..5 CRDi — 170 hp
Engine: 2..5 CRDi — Period: not specified
Engine code : not specified

Additional technical specifications

Product type: Hybrid Turbo
Engine: 2-..5 CRDi
Documented power outputs: 136, 140, 163 and 170 hp
Installation: plug & play configuration, no modifications to the mounting required

Fitting advice

⚠️ WARNING — IMPORTANT BEFORE INSTALLATION

Before installation, identify and rectify the cause of the previous fault. Check the lubrication circuit, the oil supply and return d as well as the cleanliness of all pipes.

Check the inlet for any foreign objects. Prime the system in accordance with the applicable guidelines and follow the vehicle manufacturer’s instructions.

Failure to rectify a lubrication fault may result in the turbocharger failing again.

How do you identify the correct turbo?

Check the part number marked on the original turbo d and compare it with the OEM and manufacturer part numbers in this datasheet. Also check the make, model, body style, engine type 2.5 CRDi, the power output at hp, the production period and the engine code where available. An identical engine specification does not always guarantee compatibility.

⚠️ Check your turbo’s part numbers

Before ordering, compare the part number marked on your original d turbo with the part numbers listed in this data sheet. An identical engine specification does not always guarantee compatibility.

If you are unsure about the identification or fitment, please contact us before ordering.

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Find the right turbocharger for your engine

The turbocharger plays a vital role in the operation and performance d of a turbocharged engine. When a turbocharger needs replacing, it is important d to identify the exact part number before ordering.

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A standard exchange turbo allows you to replace a turbocharger whilst returning the old part where a deposit is required. Our catalogue includes numerous part numbers for from various makes and engine types.

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Hybrid turbos are designed for set-ups requiring greater air flow d and higher performance potential than a standard set-up. Specifications depend on the turbo, its tuning and the engine configuration.

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How do you identify the correct turbo part number?

A single engine type may have been fitted with several different turbochargers depending on theYear, power output, engine version or technical evolution.. The application alone is therefore not always sufficient for to accurately identify the correct turbo.

Before ordering, note down the part numbers shown on the identification plate d of your old turbocharger. This may be d an OEM part number or d a part number from the turbo manufacturer.

Compare these part numbers with those listed on our product pages.. If in doubt, our team can help you verify the part number you are looking for before you place your order.

Turbo failure: identify the cause before replacement

A loss of power, an unusual whistling noise, oil consumption d, abnormal smoke or poor engine performance may be linked to a turbocharger fault.

However, a fault that appears to be turbo-related may also stem d from a lubrication issue, d from contaminated oil, d from a foreign object, from the intake or exhaust systems, or d from another engine peripheral component.

It is therefore important to investigate the cause of the fault before fitting a new turbo or a new Cartridge.

→ Identifying the symptoms d of a turbo failure

→ Understand the main causes of turbo failure d

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BEFORE REPLACING A TURBO

A turbocharger failure may be the result d of another engine problem. Before fitting d a new turbo or Cartridge, identify and rectify the cause of the original fault to d avoid d damaging the new part.

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