Hybrid Turbo Bmw Opel 2.5 150/163 – 11657781435, 710415-1 d hp

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Hybrid
Hybrid Turbo Bmw / Opel 2.5 d 150 163 hp, 710415-1, 11657781435, 11657781434, 11657780199, 77814359, 7780199, 93171646
  • Hybrid Turbo Bmw / Opel 2.5 d 150 163 hp, 710415-1, 11657781435, 11657781434, 11657780199, 77814359, 7780199, 93171646
  • Hybrid Turbo Bmw / Opel 2.5 d 150 163 hp, 710415-1, 11657781435, 11657781434, 11657780199, 77814359, 7780199, 93171646
  • Hybrid Turbo Bmw / Opel 2.5 d 150 163 hp, 710415-1, 11657781435, 11657781434, 11657780199, 77814359, 7780199, 93171646
  • Hybrid Turbo Bmw / Opel 2.5 d 150 163 hp, 710415-1, 11657781435, 11657781434, 11657780199, 77814359, 7780199, 93171646
  • Hybrid Turbo Bmw / Opel 2.5 d 150 163 hp, 710415-1, 11657781435, 11657781434, 11657780199, 77814359, 7780199, 93171646
  • Hybrid Turbo Bmw / Opel 2.5 d 150 163 hp, 710415-1, 11657781435, 11657781434, 11657780199, 77814359, 7780199, 93171646
  • Hybrid Turbo Bmw / Opel 2.5 d 150 163 hp, 710415-1, 11657781435, 11657781434, 11657780199, 77814359, 7780199, 93171646
HYB20-300-110
Year: February 2000 to May 2004, depending on the vehicle
Power: 150, hp or 163 hp
displacement: 2.5 l
Engine code: M57 D25 (256D1), Y 25 DT, Y 25 TD
Exchange
Gasket kit
Preparation course
€288.00 VAT included

240 tax excl.

Quantity
Manufacturing time: 15-20 working days

Description

This for hybrid turbocharger for 2.5-litre diesel engines features internal modifications based on an MFS compressor wheel Performance, a 360° bearing stop and high-speed balancing.. Three levels of modification are documented to d adapt the turbocharger’s characteristics to the engine project.

The main applications are the Bmw 5 Series E39 with 163 hp and the Opel Omega B with 150 hp. Compatibility must always be confirmed using the original turbo part number d.

Available upgrades — Stage 1, Stage 2 and Stage 2+

Stage 1
Compressor wheel: MFS Performance high-flow
Documented dimensions: 38.58 / 52.00 mm or 38.50 / 52.19 mm
Blade configuration: 11+0
Bearing: 360° thrust
Balancing: high-speed at 150,000 rpm on a Cimat VSR test bench

This configuration utilises an MFS Performance impeller designed for djust the air flow rate d whilst retaining a configuration intended for for direct mounting.

Stage 2
Compressor impeller: MFS Performance high-flow oversized
Dimensions: 39.61 / 56.02 mm
Blade configuration: 11+0
d intake housing: re-profiled for to accommodate the impeller oversized
Bearing: 360° thrust
Balancing: high-speed at 150,000 rpm on a Cimat VSR test bench

The increased diameter and reprofiling of the intake d housing allow d'accueillir la nouvelle roue and d'adapter la capacité de compression. The final performance depends on the engine configuration and its settings.

Stage 2+
Compressor impeller: MFS Performance high-flow oversized
Dimensions: 44.52 / 60.00 mm
Blade configuration: 11+0
d intake casing: re-profiled for ly to accommodate the impeller oversized
Bearing: 360° thrust
Balancing: high-speed at 150,000 rpm on a Cimat VSR test bench

This version features the largest compressor wheel of the three documented set-ups. Its operation requires a suitable engine configuration and appropriate tuning; the final power output cannot be deduced from the wheel’s dimensions alone.

What is a hybrid turbo?

A hybrid turbo is based on a turbocharger architecture adapted for to accommodate modified internal components. Depending on the modification, these changes may relate to the compressor wheel, its dimensions and geometry, the machining of the casings, the thrust bearing or even the balancing of the rotor.

The aim is d to adapt the compression capacity and air flow rate d. However, a hybrid turbo is not defined solely by the appearance of its impeller: its characteristics depend on the mechanical modification as a whole.

MFS compressor wheel: standard or Performance?

MFS stands for ‘Milled From Solid’, meaning a wheel machined from a solid block. This manufacturing process alone does not guarantee an increase in air flow rate d. A standard MFS wheel can retain a geometry equivalent to that d of the original.

A standard MFS impeller can be just as shiny as an MFS impeller Performance. It is not its appearance that determines its performance, but its geometry and its ability to move more d'air. A Performance geometry may utilise a profile, diameter or blade configuration suited to the tuning objective. A higher airflow rate can help to generate more power, but only with appropriate engine tuning.

Why does the blade geometry influence the air flow rate d?

The compressor impeller draws in and then compresses the air sent to the engine. Its diameter, profile, height, width and blade arrangement all influence its aerodynamic behaviour. Suitable geometry can move more d air under certain conditions, but the result also depends on the casings, the turbine, the boost pressure and the engine tuning. A larger impeller can also alter the response time and the d range of optimal operation.

Reliability and balancing of the hybrid turbo

The documented 360° thrust bearing distributes axial forces over a wide surface area. The rotor is balanced at high speeds, up to 150,000 rpm, on a Cimat VSR test bench to minimise vibrations and mechanical stresses. However, these characteristics do not compensate for inadequate lubrication or incorrect installation.

Engine remapping and preparation

The operation d of a hybrid turbocharger may require adjustments to the mapping, boost pressure, fuel injection, and the cooling of the d intake air and exhaust. The clutch, the gearbox and other components must also be checked in accordance with the project. The wastegate must be adjusted during fitting and remapping. The turbo alone does not guarantee any power gain.

Turbo part numbers

OEM part numbers

R1630020
11657781435
11657781434
11657780199
7780199D
77814359
7780199
860049
5860006
93171646
7780199C
7781434
7781435

Manufacturer’s part numbers

710415-0001
710415-0003
710415-1
710415-3
710415-5003S

Compatible vehicles and roles

Bmw
5 Series (E39) — 163 hp
2.5 diesel — 02/2000 to 06/2003
Engine code: M57 D25 (256D1)
5 Series Touring (E39) — 163 hp
2.5 diesel — 02/2000 to 05/2004
Engine code: M57 D25 (256D1)
Opel
Omega B (V94) — 150 hp
2.5 diesel — 09/2001 to 07/2003
Engine codes: Y 25 DT, Y 25 TD
Omega B Estate (V94) — 150 hp
2.5 diesel — 09/2001 to 07/2003
Engine codes: Y 25 DT, Y 25 TD

Additional technical specifications

Product type: turbo hybrid
Engine: 2.5-litre diesel
Power: 150, hp or 163, hp depending on application
Engine codes: M57 D25 (256D1), Y 25 DT, Y 25 TD
Documented production periods: 02/2000 to 05/2004 depending on the vehicle
Configuration: plug & play fitment, with settings adapted to the engine project

Fitting advice

⚠️ WARNING — IMPORTANT BEFORE INSTALLATION

Identify and rectify the cause of the previous fault. Check the lubrication system, the oil supply and return lines d, then check that the pipes and the inlet are clean and free from foreign objects.. Prime the system in accordance with the applicable recommendations and follow the manufacturer’s instructions.. A lubrication fault that is not rectified may lead to further turbocharger failure.

How do you identify the correct turbo?

Check the part number of the original turbo d, the OEM and manufacturer part numbers, as well as the make, model, generation, body style, engine type, power output, production period and engine code. An identical engine type is not always sufficient to confirm compatibility.

⚠️ Check your turbo’s part numbers

Before ordering, compare the part number marked on your original turbo d with the part numbers listed in this specification sheet. An identical engine specification does not always guarantee compatibility.

If in doubt, contact our team with the part number from your turbocharger.

Product Details
HYB20-300-110
Hybrid
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Turbo: specialists in turbochargers since 2012

ALFI TURBO specialises in the sale of turbochargers for for cars, commercial vehicles, heavy goods vehicles, construction machinery, agricultural machinery and boats: new turbochargers, remanufactured units, hybrid turbochargers, Cartridge and turbocharger spare parts. Over 20,000 items are available.

Find the right turbocharger for your engine

The turbocharger plays a vital role in the operation and performance d of a turbocharged engine. When a turbocharger needs replacing, it is important d to identify the exact part number before ordering.

ALFI TURBO supplies turbochargers for for a wide range of makes and engine types: cars, commercial vehicles, heavy goods vehicles, construction machinery, tractors and agricultural machinery, as well as various marine applications.

You can search for your turbo based on the vehicle or application, engine type, engine code, or directly using d an OEM or manufacturer part number found on your old turbocharger.

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Browse our range of new turbochargers for for diesel and petrol engines. ALFI TURBO has over 5,500 new turbochargers in stock for covering a wide range of makes, engine types and turbocharger part numbers.

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A standard exchange turbo allows you to replace a turbocharger whilst returning the old part where a deposit is required. Our catalogue includes numerous part numbers for from various makes and engine types.

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Hybrid Turbo

Hybrid turbos are designed for set-ups requiring greater air flow d and higher performance potential than a standard set-up. Specifications depend on the turbo, its tuning and the engine configuration.

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for turbochargers for a wide range of applications

Our catalogue covers a wide range of d applications fitted with d a turbocharged engine.

  • diesel and petrolcars;
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  • heavy goods vehicles and lorries;
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  • tractors and agricultural machinery;
  • boats and marine applications.

How do you identify the correct turbo part number?

A single engine type may have been fitted with several different turbochargers depending on theYear, power output, engine version or technical evolution.. The application alone is therefore not always sufficient for to accurately identify the correct turbo.

Before ordering, note down the part numbers shown on the identification plate d of your old turbocharger. This may be d an OEM part number or d a part number from the turbo manufacturer.

Compare these part numbers with those listed on our product pages.. If in doubt, our team can help you verify the part number you are looking for before you place your order.

Turbo failure: identify the cause before replacement

A loss of power, an unusual whistling noise, oil consumption d, abnormal smoke or poor engine performance may be linked to a turbocharger fault.

However, a fault that appears to be turbo-related may also stem d from a lubrication issue, d from contaminated oil, d from a foreign object, from the intake or exhaust systems, or d from another engine peripheral component.

It is therefore important to investigate the cause of the fault before fitting a new turbo or a new Cartridge.

→ Identifying the symptoms d of a turbo failure

→ Understand the main causes of turbo failure d

ALFI TURBO, specialists in turbochargers since 2012

Since 2012, ALFI TURBO has been assisting private individuals and professionals in identifying and replacing turbochargers.

  • over 20,000 items in the catalogue;
  • over 5,500 new turbochargers in stock;
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BEFORE REPLACING A TURBO

A turbocharger failure may be the result d of another engine problem. Before fitting d a new turbo or Cartridge, identify and rectify the cause of the original fault to d avoid d damaging the new part.

Need d'help for finding your turbo?

Do you have a turbocharger part number but can’t find the matching part? Are you unsure which part number to choose? Send us the details from your old turbo so that our team can help you identify the part you’re looking for.

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