Hybrid Turbo 1.6 D / JTD 116 and 120 hp – 784521, 803956

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Hybrid
Hybrid Turbo 55220701, 55229857, 55230178, 55239695, 55246405, 71724375, 71794564, 784521-0001, 784521-1, 803956
  • Hybrid Turbo 55220701, 55229857, 55230178, 55239695, 55246405, 71724375, 71794564, 784521-0001, 784521-1, 803956
  • Hybrid Turbo 55220701, 55229857, 55230178, 55239695, 55246405, 71724375, 71794564, 784521-0001, 784521-1, 803956
784521
Year: May 2008 to an unspecified date
Power: 116 and 120 hp
displacement: 1,.,6
Engine code: Not specified
Gasket kit
Preparation course
Exchange
€560.70 VAT included

467.25 tax excl.

Quantity
Manufacturing time: 15-20 working days

Description

This hybrid turbocharger is designed for 1-litre engines.6 D / JTD between 116 and 120 hp combines an installation plug & play internal preparation tailored to the selected course. The documented configurations use a high-flow MFS compressor wheel, a 360° bearing retainer and high-speed balancing.

The applications listed relate in particular to Fiat Idea and Punto EVO, as well as the Lancia Delta III and Musa fitted with engine 1.6 Multijet.

Available products — Stage 1, Stage 2 and Stage 3

Stage 1
Compressor wheel: High-capacity MFS
Stop system: 360° bearing stop
Balancing: high speed at 150,000 rpm on a Cimat VSR test bench

This preparation acts primarily on the compressor wheel in order to d'adjust the compression capacity and flow rate' d'air'. The 360° stop helps to distribute the rotor’s axial forces more evenly.

Stage 2
Compressor wheel: High-capacity MFS oversized
Carter d'Admission:' reprofiled for to receive the new wheel oversized
Stop system: 360° bearing stop
Balancing: high speed at 150,000 rpm on a Cimat VSR test bench

The Stage 2 incorporates a compressor wheel oversized to a casing d're-profiled intake'. This modification is designed to accommodate the new geometry correctly and may affect the flow rate d'air flow and the turbocharger’s response'.

Stage 3
Compressor wheel: High-capacity MFS oversized
Carter d'Admission:' reprofiled for to receive the new wheel oversized
Turbine wheel: high-speed oversized
Turbine casing: reprofiled for to receive the new wheel oversized
Stop system: 360° bearing stop
Balancing: high speed at 150,000 rpm on a Cimat VSR test bench

This configuration includes modifications to the compressor and turbine sides. The reshaping of the two casings allows for the fitting of oversized wheels, with the resulting performance depending on the engine management system and the overall mechanical configuration.

What is a hybrid turbo ?

A hybrid turbo utilises a suitably adapted turbocharger design for to receive modified internal components. Depending on the course, the preparation may involve the compressor wheel, the turbine wheel, the casings, the thrust bearing system and balancing.

The aim is d'adjust the compression capacity and flow rate' d'air to meet the requirements of the preparation'. However, a hybrid turbocharger is not defined solely by the appearance of its impeller: the geometry of the impellers and their integration with the housings are crucial.

MFS compressor wheel: standard or Performance ? ?

MFS stands for ‘Milled From Solid’, meaning a wheel machined from a solid block. This manufacturing process does not, on its own, guarantee an increase in throughput d'air'. A standard MFS wheel can retain a geometry equivalent to that d'origin'.

An MFS wheel Performance may have a geometry suited to the task, in particular in terms of its profile, the height or width of its blades, their arrangement or its diameter. On this product, the MFS wheel shown is made of forged aluminium; it is lighter, larger and taller than the one d'original'; the product data indicates a further 15 per cent compression.

A standard MFS wheel can be just as shiny as an MFS wheel Performance. It is not its appearance that determines its performance, but its geometry and its ability to move more d'air'. A higher flow rate may go hand in hand with an increase in power when the engine has been properly tuned, although this alone does not guarantee a specific result.

Why does the geometry of the blades affect the flow rate? d'air?' ?

The compressor wheel draws in and then compresses the air fed to the engine. Its diameter, profile, height, width and the arrangement of the blades all influence its aerodynamic behaviour. The right geometry can move more d'air under certain operating conditions'.

The result also depends on the compressor housing, the impeller and the turbine housing, the boost pressure and the engine tuning. A larger wheel does not automatically guarantee better performance and may affect response time and range d'optimal use'.

Reliability and balancing of the hybrid turbocharger

The 360° bearing stop distributes axial forces over a wide area. It helps to adapt the bearing system to the stresses of the preparation process, without making the turbocharger insensitive to faults in assembly or lubrication.

The rotor is balanced at high speed, up to 150,000 rpm, on a Cimat VSR test bench. This operation is designed to minimise the vibrations and mechanical stresses generated during rotation.

Engine remapping and tuning

Making use of characteristics d'A hybrid turbo requires appropriate engine management'. The mapping, boost pressure and wastegate settings must be checked when remapping the ECU.

Depending on the level of preparation, it is also advisable to check whether or d'adjust the fuel injection, exhaust, cooling, intake and, if necessary, the transmission'. The editing d'A hybrid turbo does not automatically guarantee a power boost without the right set-up'.

Turbo part numbers

OEM part numbers

55220701
55229857
55230178
55239695
55246405
71724375
71794564
71794566

Manufacturer’s part numbers

766924-0001
766924-1
766924-5001S
784521-0001
784521-1
784521-5001S
803956-0002
803956-0003
803956-2
803956-3
803956-5002S
803956-5003S
GT1446Z

Compatible vehicles and assignments

Fiat
Idea — 1.6 D Multijet 120 hp
Engine 1.6 D Multijet — May 2008 to an unspecified date
Engine code : not specified
Punto EVO (199) — 1.6 D Multijet 120 hp
Engine 1.6 D Multijet — October 2009 to February 2012
Engine code : not specified
Lancia
Delta III (844) — 1.6 D Multijet 116 hp
Engine 1.6 D Multijet — August 2008 to an unspecified date
Engine code : not specified
Musa (350) — 1.6 D Multijet 116 hp
Engine 1.6 D Multijet — July 2008 to an unspecified date
Engine code : not specified
Musa (350) — 1.6 D Multijet 120 hp
Engine 1.6 D Multijet — July 2008 to an unspecified date
Engine code : not specified

Additional technical specifications

Product type: hybrid turbo
Turbo model: GT1446Z
Engine: 1.6 D / JTD / Multijet
Fuel: diesel
Power : 116 and 120 hp
Engine code : not specified
Installation: plug & play, without any changes to the layout

Assembly instructions

⚠️ WARNING — IMPORTANT BEFORE ASSEMBLY

Before installation, identify and rectify the cause of the previous fault. Check the lubrication circuit, the supply and the return d'the oil and the cleanliness of all the pipes'.

Check the intake and ensure there are no foreign objects present. Carry out the priming in accordance with the relevant guidelines and follow the vehicle manufacturer’s instructions.

If a lubrication fault is not rectified, it may lead to the turbocharger failing again.

How do you choose the right turbo ?

Check the part number marked on the turbocharger d'origin and compare it with the OEM and manufacturer part numbers listed on this sheet'. Also check the make, model, generation, engine type and power output in hp, the assembly period and the engine code, where available.

The same engine can be fitted with several different turbo set-ups. The single designation 1.6 D, , JTD or Multijet is therefore not always sufficient to confirm compatibility.

⚠️ Check your turbo’s part numbers

Before placing your order, Compare the part number on your turbocharger d'origin' using the references given in this fact sheet. Having the same motor does not always guarantee compatibility.

If you are in any doubt, please contact us with the full part number from your turbocharger.

Product Details
784521
Hybrid
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Turbo: specialists in turbochargers since 2012

ALFI TURBO specialises in the sale of turbochargers for for cars, commercial vehicles, heavy goods vehicles, construction machinery, agricultural machinery and boats: new turbochargers, remanufactured units, hybrid turbochargers, Cartridge and turbocharger spare parts. Over 20,000 items are available.

Find the right turbocharger for your engine

The turbocharger plays a vital role in the operation and performance d of a turbocharged engine. When a turbocharger needs replacing, it is important d to identify the exact part number before ordering.

ALFI TURBO supplies turbochargers for for a wide range of makes and engine types: cars, commercial vehicles, heavy goods vehicles, construction machinery, tractors and agricultural machinery, as well as various marine applications.

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Hybrid turbos are designed for set-ups requiring greater air flow d and higher performance potential than a standard set-up. Specifications depend on the turbo, its tuning and the engine configuration.

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Our catalogue covers a wide range of d applications fitted with d a turbocharged engine.

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How do you identify the correct turbo part number?

A single engine type may have been fitted with several different turbochargers depending on theYear, power output, engine version or technical evolution.. The application alone is therefore not always sufficient for to accurately identify the correct turbo.

Before ordering, note down the part numbers shown on the identification plate d of your old turbocharger. This may be d an OEM part number or d a part number from the turbo manufacturer.

Compare these part numbers with those listed on our product pages.. If in doubt, our team can help you verify the part number you are looking for before you place your order.

Turbo failure: identify the cause before replacement

A loss of power, an unusual whistling noise, oil consumption d, abnormal smoke or poor engine performance may be linked to a turbocharger fault.

However, a fault that appears to be turbo-related may also stem d from a lubrication issue, d from contaminated oil, d from a foreign object, from the intake or exhaust systems, or d from another engine peripheral component.

It is therefore important to investigate the cause of the fault before fitting a new turbo or a new Cartridge.

→ Identifying the symptoms d of a turbo failure

→ Understand the main causes of turbo failure d

ALFI TURBO, specialists in turbochargers since 2012

Since 2012, ALFI TURBO has been assisting private individuals and professionals in identifying and replacing turbochargers.

  • over 20,000 items in the catalogue;
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BEFORE REPLACING A TURBO

A turbocharger failure may be the result d of another engine problem. Before fitting d a new turbo or Cartridge, identify and rectify the cause of the original fault to d avoid d damaging the new part.

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