Hybrid Turbo 2.0 DTI 100 hp, 454216-1, 860027, 860046, 860079, 1100298, 24442214, 90570506, 93184042, T911231, 172-00980

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Hybrid
Hybrid Turbo 2.0 DTI 100 hp, 454216-1, 860027, 860046, 860079, 1100298, 24442214, 90570506, 93184042, T911231, 172-00980
  • Hybrid Turbo 2.0 DTI 100 hp, 454216-1, 860027, 860046, 860079, 1100298, 24442214, 90570506, 93184042, T911231, 172-00980
HYB15-200-216
Year: June 1997 to August 2006
Power: 100 to 101 hp
displacement: 2.0 l
Engine code: X 20 DTH, Y 20 DTH
Exchange
Gasket kit
Preparation course
€216.00 VAT included

180 tax excl.

Quantity
Manufacturing time: 15-20 working days

Description

This hybrid turbo for engine options Opel 2.0 DTI is available in three different levels of preparation. Its architecture plug & play enables a Installation without modification of the assembly, whilst its MFS compressor wheels Performance and its 360° stop meet the requirements d'suitable engine preparation'.

The documented applications cover several Opel Astra G, Vectra B, Vectra C and Zafira A fitted with X 20 DTH or Y 20 DTH engines.

Available products — Stage 1, Stage 2 and Stage 2+

Stage 1
Compressor wheel: MFS Performance high-speed
Dimensions: 37.91 / 49.00 mm
Blade configuration: 6+6
Stop: 360°
Balancing: high speed at 150,000 rpm on a Cimat VSR test bench

This kit includes an MFS wheel Performance high flow rate with a 360° stop. The documented geometry is designed to adapt the movement capacity d'compressor air, with no modification to the casing required' for this work placement.

Stage 2
Compressor wheel: MFS Performance high-speed oversized
Dimensions: 38.50 / 52.19 mm
Blade configuration: 11+0
Carter d'Admission:' reprofiled for to receive the new wheel
Stop: 360°
Balancing: high speed at 150,000 rpm on a Cimat VSR test bench

The wheel oversized requires the casing to be re-profiled d'admission'. This change may affect the flow rate d'airflow and the behaviour of the turbocharger; its operation depends on the overall configuration of the engine'.

Stage 2+
Compressor wheel: MFS Performance high-speed oversized
Dimensions: 39.61 / 56.02 mm
Blade configuration: 11+0
Carter d'Admission:' reprofiled for to receive the new wheel
Stop: 360°
Balancing: high speed at 150,000 rpm on a Cimat VSR test bench

This course uses the largest documented compressor wheel for this product. Increasing the dimensions may improve flow rate d'air may differ, but it can also affect the response time and the optimum operating conditions'.

What is a hybrid turbo ?

A hybrid turbo utilises a suitably adapted turbocharger design for to receive internal components or machined parts that differ from the specification d'origin'. Depending on the maintenance programme, modifications may relate to the compressor wheel, its dimensions, the geometry of the blades, the housing, the thrust bearing system or the balancing.

The aim is d'adjust the compression capacity and flow rate' d'air'. However, a hybrid turbo is not defined solely by the appearance of its impeller: the compatibility between the components, the housings and the engine tuning remains crucial.

MFS compressor wheel: standard or Performance ? ?

MFS stands for ‘Milled From Solid’, meaning a wheel machined from a solid block. This manufacturing process does not, on its own, guarantee an increase in throughput d'air'. A standard MFS wheel can retain a geometry equivalent to that d'origin'.

A standard MFS wheel can be just as shiny as an MFS wheel Performance. It is not its appearance that determines its performance, but its geometry and its ability to move more d'air'. A wheel Performance may have a specific diameter, profile or blade configuration where these elements form part of the preparation. A higher flow rate can contribute to power output when combined with appropriately adjusted engine management, although this alone does not guarantee results.

Why does the geometry of the blades affect the flow rate? d'air?' ?

The compressor wheel draws in and then compresses the air intended for the engine. Its diameter, profile, height, width and the arrangement of the blades all influence its aerodynamic behaviour. The right geometry can move more d'air under certain conditions, but the result also depends on the compressor housing, the turbine section, the boost pressure and the engine tuning'. A larger wheel therefore does not automatically guarantee a better result and may affect the response time.

Reliability and balancing of the hybrid turbocharger

The 360° stop: a detailed guide for The three stages distribute the axial forces over a wider area. The rotor is balanced at high speed – 150,000 rpm – on a Cimat VSR test bench, in order to minimise vibrations and mechanical stresses. However, this balancing does not compensate for either incorrect installation or a lack of lubrication.

Engine remapping and tuning

Appropriate engine management may be required for make the most of the hybrid turbo’s features. Mapping, boost pressure, fuel injection, air cooling d'The intake, exhaust and transmission must be checked in accordance with the level of preparation'. The wastegate must be adjusted during the installation and remapping of the ECU. A turbocharger on its own does not guarantee a power boost.

Turbo part numbers

OEM part numbers

860027
860046
860079
1100298
24442214
90570506
93184042
T911231
172-00980
17200980

Manufacturer’s part numbers

454216-1
454216-0001
454216-0002
454216-0003
454216-5003S

Compatible vehicles and assignments

Opel
Astra G Estate (T98) — 101 hp
Diesel, August 1999 to July 2004
Engine code : Y 20 DTH
Astra G Estate Van (F70) — 101 hp
Diesel, September 2000 to April 2005
Engine code : Y 20 DTH
Astra G Hatchback (T98) — 101 hp
Diesel, August 1999 to January 2005
Engine code : Y 20 DTH
Astra G Saloon (T98) — 101 hp
Diesel, August 1999 to January 2005
Engine code : Y 20 DTH
Vectra B (J96) — 101 hp
Diesel, June 1997 to April 2002
Engine codes: X 20 DTH, Y 20 DTH
Vectra B Estate (J96) — 101 hp
Diesel, June 1997 to July 2003
Engine codes: X 20 DTH, Y 20 DTH
Vectra B Hatchback (J96) — 101 hp
Diesel, June 1997 to July 2003
Engine codes: X 20 DTH, Y 20 DTH
Vectra C (Z02) — 101 hp
Diesel, April 2002 to August 2006
Engine code : Y 20 DTH
Vectra C Estate (Z02) — 100 hp
Diesel, October 2003 to August 2005
Engine code : Y 20 DTH
Vectra C GTS (Z02) — 101 hp
Diesel, August 2002 to August 2005
Engine code : Y 20 DTH
Zafira A MPV (T98) — 101 hp
Diesel, September 2000 to June 2005
Engine code : Y 20 DTH

Additional technical specifications

Product type: Hybrid Turbo
Engine: 2.0 DTI
Fuel: Diesel
Power documented: 100 to 101 hp
Engine codes: X 20 DTH, Y 20 DTH
Documented periods: June 1997 to August 2006, depending on the application
Editing: plug & play, without any changes to the setup

Assembly instructions

⚠️ WARNING — IMPORTANT BEFORE ASSEMBLY

Identify and rectify the cause of the previous fault. Check the lubrication circuit, as well as the supply and return lines d'oil'. Check that the ducts and the intake are clean and free from foreign objects. Carry out the priming in accordance with the relevant guidelines and follow the manufacturer’s instructions. The wastegate must be adjusted during installation and when tuning the engine management system. If a lubrication fault is not rectified, it may lead to the turbocharger failing again.

How do you choose the right turbo ?

Check the turbo part number d'Origin, OEM and manufacturer part numbers, as well as the model, generation, body style, engine type, power output, production period and engine code'. Having the same engine is not always enough to confirm compatibility.

⚠️ Check your turbo’s part numbers

Before placing your order, Compare the part number on your turbocharger d'origin' using the references given in this fact sheet. Having the same motor does not always guarantee compatibility.

If you are in any doubt, please contact us with the reference number shown on your turbo d'Your vehicle's origin and details'.

Product Details
HYB15-200-216
Hybrid
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Turbo: specialists in turbochargers since 2012

ALFI TURBO specialises in the sale of turbochargers for for cars, commercial vehicles, heavy goods vehicles, construction machinery, agricultural machinery and boats: new turbochargers, remanufactured units, hybrid turbochargers, Cartridge and turbocharger spare parts. Over 20,000 items are available.

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Hybrid turbos are designed for set-ups requiring greater air flow d and higher performance potential than a standard set-up. Specifications depend on the turbo, its tuning and the engine configuration.

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Our catalogue covers a wide range of d applications fitted with d a turbocharged engine.

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How do you identify the correct turbo part number?

A single engine type may have been fitted with several different turbochargers depending on theYear, power output, engine version or technical evolution.. The application alone is therefore not always sufficient for to accurately identify the correct turbo.

Before ordering, note down the part numbers shown on the identification plate d of your old turbocharger. This may be d an OEM part number or d a part number from the turbo manufacturer.

Compare these part numbers with those listed on our product pages.. If in doubt, our team can help you verify the part number you are looking for before you place your order.

Turbo failure: identify the cause before replacement

A loss of power, an unusual whistling noise, oil consumption d, abnormal smoke or poor engine performance may be linked to a turbocharger fault.

However, a fault that appears to be turbo-related may also stem d from a lubrication issue, d from contaminated oil, d from a foreign object, from the intake or exhaust systems, or d from another engine peripheral component.

It is therefore important to investigate the cause of the fault before fitting a new turbo or a new Cartridge.

→ Identifying the symptoms d of a turbo failure

→ Understand the main causes of turbo failure d

ALFI TURBO, specialists in turbochargers since 2012

Since 2012, ALFI TURBO has been assisting private individuals and professionals in identifying and replacing turbochargers.

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BEFORE REPLACING A TURBO

A turbocharger failure may be the result d of another engine problem. Before fitting d a new turbo or Cartridge, identify and rectify the cause of the original fault to d avoid d damaging the new part.

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