Hybrid Turbo VW Tansporter T5 / T6 2.0 TDI 84 102 114 136 140 hp, 792290-0002, 03L253016M, 03L253016MV, 03L253016MX

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Hybrid
Hybrid Turbo VW Tansporter T5 / T6 2.0 TDI 84 102 114 136 140 hp, 792290-0002, 03L253016M, 03L253016MV, 03L253016MX,
  • Hybrid Turbo VW Tansporter T5 / T6 2.0 TDI 84 102 114 136 140 hp, 792290-0002, 03L253016M, 03L253016MV, 03L253016MX,
  • Hybrid Turbo VW TRANPORTER T6 2.0 TDI 84 102 114 136 140 hp, 792290-0002, 03L253016M, 03L253016MV, 03L253016MX,
HYB-30M-918
Year: September 2009 to December 2019, depending on the assignment
Power: 84, 102, 114, 136 and 140 hp
displacement: 2.0 TDI
Engine code: CAAA, CAAB, CAAC, CAAD, CAAE, CCHA, CCHB, CXGA, CXGB
Exchange
Gasket kit
Preparation course
€384.00 VAT included

320 tax excl.

Quantity
Manufacturing time: 15-20 working days

Description

This hybrid turbo for engine options Volkswagen 2.0 TDI benefits from d'an internal system designed to adjust the flow rate' d'air'. The three documented configurations use an MFS compressor wheel Performance, a 360° bearing stop and high-speed balancing.

Applications include, in particular, VWs Transporter, Caravelle, Multivan and California T5 or T6 from 84 to 140 hp. The assembly is of the plug & play, subject to a thorough check of the vehicle’s details and intended use.

Available products — Stage 1, Stage 2 and Stage 2+

Stage 1
Compressor wheel: MFS Performance high-speed
Dimensions: 32.50 / 46.00 mm
Blade configuration: 6+6
Bearing stop: 360°
Balancing: high speed at 150,000 rpm on a Cimat VSR test bench

This kit includes an MFS wheel Performance to the documented dimensions at a 360° stop. It aims to adjust the compression capacity and flow rate d'air whilst retaining a Installation without modification external.

Stage 2
Compressor wheel: MFS Performance high-speed oversized
Dimensions: 36.40 / 49.00 mm
Blade configuration: 6+6
Carter d'Admission:' re-profiled for to receive the wheel oversized
Bearing stop: 360°
Balancing: high speed at 150,000 rpm on a Cimat VSR test bench

The wheel oversized requires the casing to be re-profiled d'admission'. This combination may affect your ability to move d'air and the compressor’s behaviour; its operation depends on the engine’s overall configuration'.

Stage 2+
Compressor wheel: MFS Performance high-speed oversized
Dimensions: 38.40 / 52.00 mm
Blade configuration: 6+6
Carter d'Admission:' re-profiled for to receive the wheel oversized
Bearing stop: 360°
Balancing: high speed at 150,000 rpm on a Cimat VSR test bench

This version features the largest documented compressor wheel for this product and a casing d'adapted admission'. However, a larger wheel alone does not guarantee better performance in all conditions and may affect response time.

What is a hybrid turbo ?

A hybrid turbo is based on a specially adapted turbocharger design for to receive internal changes. Depending on the specific application, these may relate to the compressor impeller, its dimensions, the geometry of the blades, the casings, the turbine impeller, the thrust bearing system or the balancing process.

The aim is d'adjust the compression capacity and flow rate' d'air'. A hybrid turbo is therefore not defined solely by the appearance of its compressor wheel: the compatibility between the components and the engine tuning remains crucial.

MFS compressor wheel: standard or Performance ? ?

MFS stands for ‘Milled From Solid’, meaning a wheel machined from a solid block. This designation describes the manufacturing process and does not, on its own, guarantee an increase in flow rate d'air'.

A standard MFS wheel can maintain a geometry equivalent to that d'origin'. An MFS wheel Performance may be designed with a geometry suited to the intended application, for example a specific profile, dimensions or blade configuration, where these characteristics are documented.

A standard MFS wheel can be just as shiny as an MFS wheel Performance. It is not its appearance that determines its performance, but its geometry and its ability to move more d'air'. A higher flow rate can contribute to power output with the appropriate engine tuning, although it does not in itself guarantee a gain in power.

Why does the geometry of the blades affect the flow rate? d'air?' ?

The compressor wheel draws in and then compresses the air fed to the engine. Its diameter, profile, height, width and the arrangement of its blades influence its aerodynamic behaviour and the amount d'the amount of air it can move under certain conditions'.

The result also depends on the compressor housing, the impeller and the turbine housing, the boost pressure and the engine management system. An increase in size may affect the response time and range doptimal use; a larger wheel is therefore not automatically the best choice in all situations.

Reliability and balancing of the hybrid turbocharger

The three documented work placements include d'a 360° bearing stop, designed for distribute the axial forces. This feature does not exempt one from d'neither careful assembly nor monitoring of lubrication'.

The rotor is balanced at high speed, up to 150,000 rpm, on a Cimat VSR test bench. This balancing helps to minimise vibrations and mechanical stresses, but does not protect against incorrect installation, inadequate lubrication or the presence of foreign objects.

Engine remapping and tuning

The engine management system needs to be adjusted for make the most of the features d'a hybrid turbo'. Mapping, boost pressure and wastegate settings must be checked and adjusted during installation and remapping.

Depending on the level of preparation, the fuel injection, exhaust, cooling, fuel supply, clutch or transmission may also need to be checked or adjusted. A turbocharger does not automatically guarantee a power increase without appropriate engine tuning.

Turbo part numbers

OEM part numbers

03L253016M
03L253016MV
03L253016MX

Manufacturer’s part numbers

792290-0002
792290-0003
792290-5002S
792290-5003S
792290-5004S

Compatible vehicles and assignments

Volkswagen

California T5 Camper

California T5 Camper (7EC, 7EF, 7EG, 7HF) — 84 hp
2.0 TDI Diesel — September 2009 to August 2015
Engine code : CAAA
California T5 Camper (7EC, 7EF, 7EG, 7HF) — 102 hp
2.0 TDI Diesel — September 2009 to August 2015
Engine code : CAAB
California T5 Camper (7EC, 7EF, 7EG, 7HF) — 114 hp
2.0 TDI Diesel — May 2011 to August 2015
Engine code : CAAD
California T5 Camper (7EC, 7EF, 7EG, 7HF) — 136 hp
2.0 TDI Diesel — May 2010 to August 2015
Engine codes: CAAE, CCHB
California T5 Camper (7EC, 7EF, 7EG, 7HF) — 140 hp
2.0 TDI Diesel — September 2009 to August 2015
Engine codes: CAAC, CCHA
California T5 Camper (7EC, 7EF, 7EG, 7HF) — 140 hp
2.0 TDI Diesel — October 2009 to August 2015
Engine codes: CAAC, CCHA

California T6 Camper

California T6 Camper (SGC, SGG, SHC) — 102 hp
2.0 TDI Diesel — April 2015 to December 2019
Engine codes: CAAB (up to December 2018), CXGB
California T6 Camper (SGC, SGG, SHC) — 140 hp
2.0 TDI Diesel — April 2015 to December 2019
Engine code : CAAC
California T6 Camper (SGC, SGG, SHC) — 140 hp
2.0 TDI Diesel — June 2015 to December 2019
Engine code : CAAC

Multivan T5

Multivan T5 (7HM, 7HN, 7HF, 7EF, 7EM, 7E) — 84 hp
2.0 TDI Diesel — September 2009 to August 2015
Engine code : CAAA
Multivan T5 (7HM, 7HN, 7HF, 7EF, 7EM, 7E) — 102 hp
2.0 TDI Diesel — September 2009 to August 2015
Engine code : CAAB
Multivan T5 (7HM, 7HN, 7HF, 7EF, 7EM, 7E) — 114 hp
2.0 TDI Diesel — May 2011 to August 2015
Engine code : CAAD
Multivan T5 (7HM, 7HN, 7HF, 7EF, 7EM, 7E) — 136 hp
2.0 TDI Diesel — May 2010 to August 2015
Engine codes: CAAE, CCHB
Multivan T5 (7HM, 7HN, 7HF, 7EF, 7EM, 7E) — 140 hp
2.0 TDI Diesel — September 2009 to August 2015
Engine codes: CAAC, CCHA

Multivan T6

Multivan T6 (SGF, SGM, SGN, SHM, SHN) — 102 hp
2.0 TDI Diesel — April 2015 to December 2019
Engine codes: CAAB, CXGB
Multivan T6 (SGF, SGM, SGN, SHM, SHN) — 140 hp
2.0 TDI Diesel — April 2015 to December 2019
Engine code : CAAC
Multivan T6 (SGF, SGM, SGN, SHM, SHN) — 140 hp
2.0 TDI Diesel — June 2015 to December 2019
Engine code : CAAC

Transporter T5 Bus

Transporter T5 Bus (7HB, 7HJ, 7EB, 7EJ) — 84 hp
2.0 TDI Diesel — September 2009 to August 2015
Engine code : CAAA
Transporter T5 Bus (7HB, 7HJ, 7EB, 7EJ) — 102 hp
2.0 TDI Diesel — September 2009 to August 2015
Engine code : CAAB
Transporter T5 Bus (7HB, 7HJ, 7EB, 7EJ) — 114 hp
2.0 TDI Diesel — May 2011 to August 2015
Engine code : CAAD
Transporter T5 Bus (7HB, 7HJ, 7EB, 7EJ) — 136 hp
2.0 TDI Diesel — May 2010 to August 2015
Engine codes: CAAE, CCHB
Transporter T5 Bus (7HB, 7HJ, 7EB, 7EJ) — 140 hp
2.0 TDI Diesel — September 2009 to August 2015
Engine codes: CAAC, CCHA

Transporter T5 Platform/Chassis

Transporter T5 Platform/Chassis (7JD, 7J) — 84 hp
2.0 TDI Diesel — September 2009 to August 2015
Engine code : CAAA
Transporter T5 Platform/Chassis (7JD, 7J) — 102 hp
2.0 TDI Diesel — September 2009 to August 2015
Engine code : CAAB
Transporter T5 Platform/Chassis (7JD, 7J) — 114 hp
2.0 TDI Diesel — May 2011 to August 2015
Engine code : CAAD
Transporter T5 Platform/Chassis (7JD, 7J) — 136 hp
2.0 TDI Diesel — May 2010 to August 2015
Engine code : CAAE
Transporter T5 Platform/Chassis (7JD, 7J) — 136 hp
2.0 TDI Diesel — May 2010 to August 2015
Engine codes: CAAE, CCHB
Transporter T5 Platform/Chassis (7JD, 7J) — 140 hp
2.0 TDI Diesel — September 2009 to August 2015
Engine codes: CAAC, CCHA

Transporter T5 Van

Transporter T5 Van (7HA, 7HH, 7EA, 7EH) — 84 hp
2.0 TDI Diesel — September 2009 to August 2015
Engine code : CAAA
Transporter T5 Van (7HA, 7HH, 7EA, 7EH) — 102 hp
2.0 TDI Diesel — September 2009 to August 2015
Engine code : CAAB
Transporter T5 Van (7HA, 7HH, 7EA, 7EH) — 114 hp
2.0 TDI Diesel — May 2011 to August 2015
Engine code : CAAD
Transporter T5 Van (7HA, 7HH, 7EA, 7EH) — 136 hp
2.0 TDI Diesel — May 2010 to August 2015
Engine codes: CAAE, CCHB
Transporter T5 Van (7HA, 7HH, 7EA, 7EH) — 140 hp
2.0 TDI Diesel — September 2009 to August 2015
Engine codes: CAAC, CCHA

Transporter T6 / Caravelle T6 Minibus

Transporter T6 / Caravelle T6 Bus (SGB) — 84 hp
2.0 TDI Diesel — April 2015 to July 2019
Engine codes: CAAA, CXGA
Transporter T6 / Caravelle T6 Bus (SGB) — 102 hp
2.0 TDI Diesel — April 2015 to December 2019
Engine codes: CAAB, CXGB
Transporter T6 / Caravelle T6 Bus (SGB) — 140 hp
2.0 TDI Diesel — April 2015 to December 2019
Engine code : CAAC
Transporter T6 / Caravelle T6 Bus (SGB) — 140 hp
2.0 TDI Diesel — June 2015 to December 2019
Engine code : CAAC

Transporter T6 Platform/Chassis

Transporter T6 Platform/Chassis (SFD, SF) — 84 hp
2.0 TDI Diesel — April 2015 to November 2019
Engine codes: CAAA, CXGA
Transporter T6 Platform/Chassis (SFD, SF) — 102 hp
2.0 TDI Diesel — April 2015 to November 2019
Engine codes: CAAB, CXGB
Transporter T6 Platform/Chassis (SFD, SF) — 140 hp
2.0 TDI Diesel — April 2015 to November 2019
Engine code : CAAC
Transporter T6 Platform/Chassis (SFD, SF) — 140 hp
2.0 TDI Diesel — June 2015 to November 2019
Engine code : CAAC

Transporter T6 Van

Transporter T6 Van (SGA, SGH, SHA, SHH) — 84 hp
2.0 TDI Diesel — April 2015 to July 2019
Engine codes: CAAA, CXGA
Transporter T6 Van (SGA, SGH, SHA, SHH) — 102 hp
2.0 TDI Diesel — April 2015 to December 2019
Engine codes: CAAB, CXGB
Transporter T6 Van (SGA, SGH, SHA, SHH) — 140 hp
2.0 TDI Diesel — April 2015 to December 2019
Engine code : CAAC
Transporter T6 Van (SGA, SGH, SHA, SHH) — 140 hp
2.0 TDI Diesel — June 2015 to December 2019
Engine code : CAAC

Additional technical specifications

Product type: hybrid turbo
Installation: plug & play, with no documented external changes
Engine: 2.0 TDI
Fuel: Diesel
Powers: 84, 102, 114, 136 and 140 hp
Engine codes: CAAA, CAAB, CAAC, CAAD, CAAE, CCHA, CCHB, CXGA, CXGB
Documented periods: September 2009 to December 2019, depending on the assignment

Assembly instructions

⚠️ WARNING — IMPORTANT BEFORE ASSEMBLY

Identify and rectify the cause of the previous fault before d'fit the turbocharger'.

Check the lubrication circuit, the supply and the return d'the oil and the cleanliness of all the pipes'. Also check the intake and ensure there are no foreign objects present.

Carry out the priming in accordance with the relevant guidelines and follow the manufacturer’s instructions. The wastegate must be adjusted during installation and when configuring the engine management system.

If a lubrication fault is not rectified, it may lead to the turbocharger failing again.

How do you choose the right turbo ?

Check the part number marked on the turbocharger d'origin and compare it with the OEM and manufacturer part numbers listed on this sheet'. Also check the make, model, generation, body style, engine type and power output in hp, the years of manufacture and the engine code. An identical engine does not always guarantee the same application.

⚠️ Check your turbo’s part numbers

Before placing your order, Compare the part number on your turbocharger d'origin' using the references given in this fact sheet. Having the same motor does not always guarantee compatibility.

If you are unsure about the intended use or specifications, please contact us before placing your order.

Product Details
HYB-30M-918
Hybrid
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