Hybrid Turbo 1.9 TDI 90 105, 54399700011, 54399700022, 751851, 038253010D, 038253014G, 038253016K, 038253016R

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Hybrid
Hybrid Turbo 1.9 TDI 90 105 hp, 038253056G, 038253014G, 038253010P, 038253010D, 038253056E, 03G253014F, 038253016K
  • Hybrid Turbo 1.9 TDI 90 105 hp, 038253056G, 038253014G, 038253010P, 038253010D, 038253056E, 03G253014F, 038253016K
  • Hybrid Turbo 1.9 TDI 90 105, 54399700011, 54399700022, 751851, 038253010D, 038253014G, 038253016K, 038253016R
  • Hybrid Turbo 1.9 TDI 90 105, 54399700011, 54399700022, 751851, 038253010D, 038253014G, 038253016K, 038253016R
HYB-30M-037
Year: February 2003 to December 2010
Power: 90, 100 and 105 hp
displacement: 1.9 TDI
Engine code: AVQ, BJB, BKC, BLS, BRU, BXE, BXF, BXJ
Exchange
Gasket kit
Preparation course
€282.00 VAT included

235 tax excl.

Quantity
Manufacturing time: 15-20 working days

Description

This hybrid turbo for engines 1.9 TDI benefits from d'an internal mechanism designed to adjust the flow rate' d'air from the turbocharger'. The three available levels feature an MFS compressor wheel Performance, a 360° bearing stop and high-speed balancing on a Cimat VSR bench.

Its architecture plug & play enables a Installation without modification d'adaptation'. The documented applications include, in particular, models Audi, , Seat, , Skoda and Volkswagen from 90 to 105 hp.

Available products — Stage 1, Stage 2 and Stage 2+

Stage 1
Compressor wheel: High-capacity MFS
Dimensions: 32.53 / 46.03 mm
Blade configuration: 6+6 Performance
Stop: 360° bearing
Balancing: high speed at 150,000 rpm on a Cimat VSR test bench

This assembly uses an MFS wheel Performance with a higher flow rate. Its geometry is designed to alter its manoeuvrability d'compressor air, without prejudging the engine’s final power output'.

Stage 2
Compressor wheel: High-capacity MFS oversized
Dimensions: 34.62 / 49.00 mm
Blade configuration: 6+6 Performance
Carter d'Admission:' reprofiled for to receive the wheel oversized
Stop: 360° bearing
Balancing: high speed at 150,000 rpm on a Cimat VSR test bench

The Stage 2 combines a larger wheel with a casing d're-profiled intake'. This adaptation makes it possible to d'to ensure the new impeller is fitted correctly, which can affect both the flow rate and the compressor’s performance'.

Stage 2+
Compressor wheel: High-capacity MFS oversized
Dimensions: 38.50 / 52.19 mm
Blade configuration: 11+0 Performance
Carter d'Admission:' reprofiled for to receive the wheel oversized
Stop: 360° bearing
Balancing: high speed at 150,000 rpm on a Cimat VSR test bench

The Stage 2+ rests on one wheel oversized with an 11+0 configuration and on a casing d're-profiled intake'. Its specific dimensions and geometry may affect flow capacity and response time, depending on the engine configuration.

What is a hybrid turbo ?

A hybrid turbo uses a specially adapted turbocharger design for to receive internal components that differ from the configuration d'origin'. Depending on the modification, changes may relate to the compressor wheel, its dimensions, the geometry of the blades, the casings, the thrust bearing or the balancing.

The aim is d'adjust the compression capacity and flow rate' d'air'. A hybrid turbo is therefore not defined solely by the appearance of its impeller: the balance between the impeller, the housing and the engine settings remains essential.

MFS compressor wheel: standard or Performance ? ?

MFS stands for ‘Milled From Solid’, meaning a wheel machined from a solid block. This manufacturing process does not, on its own, guarantee an increase in throughput d'air'. A standard MFS wheel can retain a geometry equivalent to that d'origin'.

An MFS wheel Performance can be designed with a geometry suited to the intended application: the diameter, profile or configuration of the blades may vary where these characteristics are specified.

A standard MFS wheel can be just as shiny as an MFS wheel Performance. It is not its appearance that determines its performance, but its geometry and its ability to move more d'air'. A higher flow rate can help to generate more power when combined with appropriate engine tuning, although it does not in itself guarantee a performance gain.

Why does the geometry of the blades affect the flow rate? d'air?' ?

The compressor wheel draws in and then compresses the air fed to the engine. Its diameter, profile, height, width and the arrangement of its blades influence its aerodynamic behaviour and the amount d'air displaced under certain conditions'.

The result also depends on the compressor housing, the turbine section, the boost pressure and the mapping. A larger wheel does not automatically guarantee a better result and may affect the response time or range d'optimal use'.

Reliability and balancing of the hybrid turbocharger

The 360° bearing stop, documented in each module, helps to distribute the axial forces acting on the rotating assembly. It does not exempt d'a circuit' d'clean oil, d'proper initialisation nor d'a compliant assembly'.

High-speed balancing at 150,000 rpm on a Cimat VSR test bench is designed to minimise vibrations and mechanical stresses on the rotor. It does not protect the turbocharger against a lack of lubrication, contamination or incorrect fitting.

Engine remapping and tuning

The engine management system needs to be adjusted for make the most of the hybrid turbo’s features. Mapping, boost pressure, fuel injection, exhaust and cooling must be monitored or adjusted according to the level of tuning. The clutch, gearbox and other components subject to stress must also be checked. The wastegate must be adjusted during the fitting and remapping of the ECU.

Turbo part numbers

OEM part numbers

038253016RX
038253056G
038253014G
038253010P
038253014GX
038253016R
038253016RV
038253010DV
038253010D
038253056E
038253056EV
038253056EX
038253010DX
038253056L
03G253014FX
03G253014F
038253016KX
038253016K

Manufacturer’s part numbers

5439-970-0011
5439-988-0011
54399700011
54399880011
5439-970-0022
5439-971-0022
5439-988-0022
54399700022
54399710022
54399880022
5439-988-0082
54399700082
54399880082
5439-991-0022
54399910022
751851-0003
751851-2003
751851-3
751851-5003S
751851-5004S

Compatible vehicles and assignments

Audi
A3 (8P1) PC — 105 hp
Diesel 1.9 TDI — May 2003 to May 2010
Engine codes: BKC (from May 2003), BLS, BXE
A3 Sportback (8PA) PC — 105 hp
Diesel 1.9 TDI — September 2004 to May 2010
Engine codes: BKC (from 09/2004), BLS, BXE
Seat
Altea (5P1) PC — 90 hp
Diesel 1.9 TDI — August 2009 to December 2010
Engine code : BXF
Altea (5P1) PC — 105 hp
Diesel 1.9 TDI — April 2004 to December 2010
Engine codes: BJB (from June 2004), BKC (from June 2004)
Altea XL (5P5, 5P8) PC — 90 hp
Diesel 1.9 TDI — August 2009 to December 2010
Engine code : BXF
Altea XL (5P5, 5P8) PC — 105 hp
Diesel 1.9 TDI — October 2006 to December 2010
Engine codes: BKC, BLS, BXE
Leon (1P1) PC — 90 hp
Diesel 1.9 TDI — June 2007 to December 2010
Engine code : BXF
Leon (1P1) PC — 105 hp
Diesel 1.9 TDI — July 2005 to December 2010
Engine codes: BKC, BLS, BXE
Toledo III (5P2) PC — 105 hp
Diesel 1.9 TDI — October 2004 to May 2009
Engine codes: BJB, BKC, BLS, BXE
Skoda
Octavia II (1Z3) PC — 105 hp
Diesel 1.9 TDI — June 2004 to December 2010
Engine codes: BJB, BKC, BLS, BXE
Octavia II Estate (1Z5) PC — 105 hp
Diesel 1.9 TDI — September 2004 to December 2010
Engine codes: BJB, BKC, BLS, BXE
Octavia II Estate (1Z5) PC — 105 hp
Diesel 1.9 TDI — November 2004 to December 2010
Engine codes: BKC, BLS, BXE
Superb II (3T4) PC — 105 hp
Diesel 1.9 TDI — March 2008 to November 2010
Engine codes: BLS, BXE
Superb II Estate (3T5) PC — 105 hp
Diesel 1.9 TDI — October 2009 to November 2010
Engine codes: BLS, BXE
Volkswagen
Caddy III Box Body/MPV (2KA, 2KH, 2CA, 2) LCV — 105 hp
Diesel 1.9 TDI — April 2004 to August 2010
Engine codes: BJB (from April 2004), BLS
Caddy III MPV (2KB, 2KJ, 2CB, 2CJ) PC — 105 hp
Diesel 1.9 TDI — April 2004 to August 2010
Engine codes: BJB (from April 2004), BLS
Golf Plus V (5M1, 521) PC — 90 hp
Diesel 1.9 TDI — May 2005 to December 2008
Engine codes: BRU, BXF, BXJ
Golf Plus V (5M1, 521) PC — 105 hp
Diesel 1.9 TDI — January 2005 to January 2009
Engine codes: BKC, BLS, BXE
Golf V (1K1) PC — 90 hp
Diesel 1.9 TDI — May 2004 to November 2008
Engine codes: BRU (from May 2004), BXF, BXJ
Golf V (1K1) PC — 105 hp
Diesel 1.9 TDI — October 2003 to November 2008
Engine codes: BKC (from October 2003), BLS, BXE
Golf V (1K1) PC — 105 hp
Diesel 1.9 TDI — August 2004 to November 2008
Engine codes: BKC, BLS, BXE
Golf V Variant (1K5) PC — 105 hp
Diesel 1.9 TDI — June 2007 to July 2009
Engine codes: BLS, BXE
Jetta III (1K2) PC — 105 hp
Diesel 1.9 TDI — August 2005 to October 2010
Engine codes: BKC, BLS, BXE
Passat B6 (3C2) PC — 105 hp
Diesel 1.9 TDI — March 2005 to July 2010
Engine codes: BKC, BLS, BXE
Passat B6 Variant (3C5) PC — 105 hp
Diesel 1.9 TDI — August 2005 to November 2010
Engine codes: BKC, BLS, BXE
Touran (1T1, 1T2) PC — 90 hp
Diesel 1.9 TDI — November 2004 to May 2010
Engine codes: BRU, BXF, BXJ
Touran (1T1, 1T2) PC — 100 hp
Diesel 1.9 TDI — February 2003 to May 2004
Engine code : AVQ (from February 2003)
Touran (1T1, 1T2) PC — 105 hp
Diesel 1.9 TDI — August 2003 to May 2010
Engine codes: BKC (from August 2003), BLS, BXE

Additional technical specifications

Product type: hybrid turbo
Engine: 1.9 TDI
Fuel: diesel
Documented power ratings: 90, 100 and 105 hp
Engine codes: AVQ, BJB, BKC, BLS, BRU, BXE, BXF, BXJ
Documented periods: February 2003 to December 2010, depending on the assignment
Installation: architecture plug & play, unchanged d'adaptation'
Turbocharger base: version Garrett or KKK subject to availability

Assembly instructions

⚠️ WARNING — IMPORTANT BEFORE ASSEMBLY

Search for and correct the cause of the previous failure before d'fit the turbo'. Check the lubrication circuit, the supply and the return d'the oil and the cleanliness of the pipes'.

Check the intake and ensure there are no foreign objects present. Carry out turbocharger spool-up in accordance with the relevant guidelines and follow the manufacturer’s instructions.

The wastegate must be adjusted during fitting and remapping. Fuel injection, exhaust, cooling and engine management must be adapted to the chosen tuning programme.

If a lubrication fault is not rectified, it may lead to the turbocharger failing again.

How do you choose the right turbo ?

Check the reference number engraved or marked on the turbocharger d'original', then compare it with the OEM and manufacturer part numbers listed on this sheet. Also check the make, model, generation, body style, power output, production period and engine code.

Having the same engine is not always enough to confirm compatibility, as several different configurations may coexist depending on the vehicle version.

⚠️ Check your turbo’s part numbers

Before placing your order, Compare the part number on your turbocharger d'origin' using the references given in this fact sheet. Having the same motor does not always guarantee compatibility.

If you are unsure, please contact our team, providing your turbo’s part number and the vehicle’s exact details.

Product Details
HYB-30M-037
0
Hybrid
COMPATIBLE PRODUCTS

Turbo: specialists in turbochargers since 2012

ALFI TURBO specialises in the sale of turbochargers for for cars, commercial vehicles, heavy goods vehicles, construction machinery, agricultural machinery and boats: new turbochargers, remanufactured units, hybrid turbochargers, Cartridge and turbocharger spare parts. Over 20,000 items are available.

Find the right turbocharger for your engine

The turbocharger plays a vital role in the operation and performance d of a turbocharged engine. When a turbocharger needs replacing, it is important d to identify the exact part number before ordering.

ALFI TURBO supplies turbochargers for for a wide range of makes and engine types: cars, commercial vehicles, heavy goods vehicles, construction machinery, tractors and agricultural machinery, as well as various marine applications.

You can search for your turbo based on the vehicle or application, engine type, engine code, or directly using d an OEM or manufacturer part number found on your old turbocharger.

Turbo new, remanufactured, hybrid and Cartridge

Turbo new

Browse our range of new turbochargers for for diesel and petrol engines. ALFI TURBO has over 5,500 new turbochargers in stock for covering a wide range of makes, engine types and turbocharger part numbers.

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Turbo as remanufactured units

A standard exchange turbo allows you to replace a turbocharger whilst returning the old part where a deposit is required. Our catalogue includes numerous part numbers for from various makes and engine types.

View standard exchange turbochargers →

Hybrid Turbo

Hybrid turbos are designed for set-ups requiring greater air flow d and higher performance potential than a standard set-up. Specifications depend on the turbo, its tuning and the engine configuration.

View hybrid turbos →

Cartridge turbo

The turbo Cartridge, also known as the central turbo cartridge, comprises the main rotating components of the turbocharger. ALFI TURBO has over 6,000 Cartridge for turbo part numbers.

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for turbochargers for a wide range of applications

Our catalogue covers a wide range of d applications fitted with d a turbocharged engine.

  • diesel and petrolcars;
  • commercial vehicles;
  • heavy goods vehicles and lorries;
  • construction and civil engineeringmachinery;
  • tractors and agricultural machinery;
  • boats and marine applications.

How do you identify the correct turbo part number?

A single engine type may have been fitted with several different turbochargers depending on theYear, power output, engine version or technical evolution.. The application alone is therefore not always sufficient for to accurately identify the correct turbo.

Before ordering, note down the part numbers shown on the identification plate d of your old turbocharger. This may be d an OEM part number or d a part number from the turbo manufacturer.

Compare these part numbers with those listed on our product pages.. If in doubt, our team can help you verify the part number you are looking for before you place your order.

Turbo failure: identify the cause before replacement

A loss of power, an unusual whistling noise, oil consumption d, abnormal smoke or poor engine performance may be linked to a turbocharger fault.

However, a fault that appears to be turbo-related may also stem d from a lubrication issue, d from contaminated oil, d from a foreign object, from the intake or exhaust systems, or d from another engine peripheral component.

It is therefore important to investigate the cause of the fault before fitting a new turbo or a new Cartridge.

→ Identifying the symptoms d of a turbo failure

→ Understand the main causes of turbo failure d

ALFI TURBO, specialists in turbochargers since 2012

Since 2012, ALFI TURBO has been assisting private individuals and professionals in identifying and replacing turbochargers.

  • over 20,000 items in the catalogue;
  • over 5,500 new turbochargers in stock;
  • over 6,000 ‘ Cartridge ’ available;
  • new turbochargers, remanufactured units, hybrid units and Cartridge;
  • diesel and petrol engines;
  • a wide range of applications for road, agricultural, industrial and marine use;
  • fast delivery in France and across Europe;
  • warranty of up to 2 years depending on the product and applicable conditions.

BEFORE REPLACING A TURBO

A turbocharger failure may be the result d of another engine problem. Before fitting d a new turbo or Cartridge, identify and rectify the cause of the original fault to d avoid d damaging the new part.

Need d'help for finding your turbo?

Do you have a turbocharger part number but can’t find the matching part? Are you unsure which part number to choose? Send us the details from your old turbo so that our team can help you identify the part you’re looking for.

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