Hybrid Turbo 2.5 TD 115 hp – MR597925, 49135-02672

Hybrid
Hybrid Turbo 2.5 TD 115, 49135-02672, 71011003, MR597925
  • Hybrid Turbo 2.5 TD 115, 49135-02672, 71011003, MR597925
  • Hybrid Turbo 2.5 TD 115, 49135-02672, 71011003, MR597925
  • Hybrid Turbo 2.5 TD 115, 49135-02672, 71011003, MR597925
49135-02672
Year: From 2002
Power: 115 hp
displacement: 2.5 L
Engine code: Not specified
Gasket kit
Preparation course
Exchange
€482.99 VAT included

402.49125 tax excl.

Quantity
Manufacturing time: 15-20 working days

Description

This hybrid turbo for, designed for 2., 5 TD and 115 hp, features d a modification package designed to adapt the d air flow and the. compression capacity. Depending on the upgrade package selected, it is fitted with a high-flow MFS compressor wheel, a 360° bearing stop and additional modifications to the casings or the turbine.

It is designed for the Galloper Exceed and Mitsubishi Pajero 3 applications documented from 2002 onwards. Compatibility must always be confirmed using the original turbo part number d.

Available upgrades — Stage 1, Stage 2 and Stage 3

Stage 1
Compressor wheel: MFS high-flow
Thrustbearing: 360° thrust bearing
Balancing: High-speed balancing at 150,000 rpm on a Cimat VSR test bench

This modification primarily affects the compressor impeller in order d to adapt the air flow d. The 360° thrust bearing helps to distribute the rotor’s axial forces more evenly.

Stage 2
Compressor wheel: MFS high-flow oversized
d' intake housing: Reprofiled for accommodate the new impeller oversized
Thrustbearing: 360° thrust bearing
Balancing: High-speed balancing at 150,000 rpm on a Cimat VSR test bench

The oversized impeller requires appropriate re-profiling of the intake housing d. This configuration can increase the air flow capacity d, with performance depending on the engine set-up and operating conditions d.

Stage 3
Compressor wheel: MFS high-flow oversized
d'intake housing: Reprofiled for to accommodate the new impeller oversized
Thrustbearing: 360° thrust bearing
Turbine wheel: High-flow oversized
Turbine housing: Reprofiled for ly to accommodate the new impeller oversized
Balancing: High-speed balancing at 150,000 rpm on a Cimat VSR test bench

This modification applies to the compressor and turbine sides. The sizing of the impellers and the re-profiling of the housings alter the flow characteristics and may also affect the turbocharger’s response time.

What is a hybrid turbo?

A hybrid turbo is based on a turbocharger architecture designed for accommodate internal modifications. Depending on the modification stage, these may involve the compressor impeller, the turbine impeller, the housings, the thrust bearing or the balancing.

The aim is d to adapt the compression capacity and air flow rate d. A hybrid turbo is not defined solely by the appearance of its impeller: the geometry of the components and the overall coherence of the assembly are crucial.

MFS compressor wheel: standard or Performance?

MFS stands for ‘Milled From Solid’, meaning a wheel machined from a solid block. This manufacturing process alone does not guarantee an increase in air flow rate d. A standard MFS wheel may retain a geometry equivalent to that d of the original.

An MFS wheel Performance can be given a geometry tailored to the tuning objective. On this product, the wheel shown is made of forged aluminium; it is lighter, larger and taller than the d original; the technical data sheet indicates an additional compression capacity of 15 per cent, although this does not constitute a promise of increased engine power.

A standard MFS impeller can be just as effective as an MFS impeller Performance. It is not its appearance that determines its performance, but its geometry and its ability to move more d'air. A higher airflow can only be utilised properly with appropriate engine tuning.

Why does the geometry of the blades influence the air flow rate d?

The compressor impeller draws in and then compresses the intake air. Its diameter, profile, height, width and the arrangement of its blades influence its aerodynamic behaviour. A suitable geometry can move more d air under certain conditions, but the result also depends on the casings, the turbine, the boost pressure and the mapping. A larger impeller therefore does not automatically guarantee a better result and may alter the response time.

Reliability and balancing of the hybrid turbo

The 360° thrust bearing distributes axial forces over a wide surface area. The rotor is balanced at high speed, up to 150,000 rpm on a Cimat VSR test bench, in order to minimise vibrations and mechanical stresses. However, this balancing does not compensate for incorrect installation or inadequate lubrication.

Engine remapping and preparation

Adjustments to the engine management system may be necessary for to make the most of the hybrid turbo’s characteristics. The mapping, boost pressure, fuel injection, exhaust, cooling and transmission must be checked depending on the level of tuning. The wastegate must be adjusted when remapping the ECU. The turbo alone does not guarantee a power gain.

Turbo part numbers

OEM part numbers

71011003
MR597925

Manufacturer reference

49135-02672

Compatible vehicles and applications

Galloper
Exceed 2.5 TDI –115 hp
Engine variants 2.5 TDI — from 2002, end date unspecified
Engine code: not specified
Mitsubishi
Pajero 3 2.5 TDI — 115 hp
Engine options 2.5 TDI — from 2002, end date unspecified
Engine code: not specified

Additional technical specifications

Product type: Hybrid Turbo
Engine: 2.5 TD / 2.5 TDI
displacement: 2.5 L
Power: 115 hp
Documented period: From 2002
Engine code: Not specified

Fitting instructions

⚠️ WARNING — IMPORTANT BEFORE INSTALLATION

Before installation, identify and rectify the cause of the previous fault. Check the lubrication circuit, the oil supply and return lines d, and ensure the pipes are clean.. Check the inlet for any foreign objects, then prime the system in accordance with the applicable recommendations.. Follow the manufacturer’s instructions.. Failure to rectify a lubrication fault may result in further damage to the turbocharger.

How do you identify the correct turbo?

Check the turbo part number d, the original OEM and manufacturer part numbers, as well as the make, model, generation, engine type, power output,Year and engine code.. An identical engine type does not always guarantee compatibility.

⚠️ Check your turbo’s part numbers

Before ordering, compare the part number marked on your original turbo d with the part numbers listed in this product sheet. An identical engine specification does not always guarantee compatibility.

If you are unsure about the identification or fitment, please contact us before ordering.

Product Details
49135-02672
Hybrid
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