Hybrid Turbo 2.0 TDI CRD DI-D 136 140 hp, 03G253019R, 68021540AA, 68000633AC, 768652-1, 68021540AA, KRX021540AA, 03G253019R

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Hybrid
  • Hybrid Turbo 2.0 TDI CRD DI-D 136 140 hp, 03G253019R, 68021540AA, 68000633AC, 768652-1, 68021540AA, KRX021540AA, 03G253019R
  • Hybrid Turbo 2.0 TDI CRD DI-D 136 140 hp, 03G253019R, 68021540AA, 68000633AC, 768652-1, 68021540AA, KRX021540AA, 03G253019R
  • Hybrid Turbo 2.0 TDI CRD DI-D 136 140 hp, 03G253019R, 68021540AA, 68000633AC, 768652-1, 68021540AA, KRX021540AA, 03G253019R
  • Hybrid Turbo 2.0 TDI CRD DI-D 136 140 hp, 03G253019R, 68021540AA, 68000633AC, 768652-1, 68021540AA, KRX021540AA, 03G253019R
HYB16-40M-001
Year: September 2005 to an unspecified date, depending on assignment
Power: 136 and 140 hp
displacement: 2.0 L
Engine code: BKD, BWC, BSY, BWD, ECD, ECE
Exchange
Gasket kit
Preparation course
€348.00 VAT included

290 tax excl.

Quantity
Manufacturing time: 15-20 working days

Description

This hybrid turbo for engine options 2.0 TDI, , CRD and DI-D 136 or 140 hp benefits from d'an in-house preparation designed' for adjust the flow rate d'air'. Depending on the course chosen, he receives an MFS compressor wheel Performance, a 360° bearing stop and high-speed balancing.

The documented applications include, amongst others, several models Dodge, , Jeep and Mitsubishi. The installation is planned in the following configuration plug & play, subject to verification of references and d'make the necessary adjustments for engine tuning'.

Available products — Stage 1, Stage 2 and Stage 2+

Stage 1
Compressor wheel: MFS Performance high-speed
Dimensions: 34.10 / 46.00 mm
Blade configuration: 6+6
Bearing stop: 360°
Balancing: high speed at 150,000 rpm on a Cimat VSR test bench

This modification alters the compressor wheel so that d'adjust one's mobility' d'air'. Its ultimate performance depends on the engine management system and the overall mechanical configuration.

Stage 2
Compressor wheel: MFS Performance high-speed oversized
Dimensions: 36.30 / 49.00 mm
Blade configuration: 11+0
Carter d'Admission:' reprofiled for to accommodate the wheel oversized
Bearing stop: 360°
Balancing: high speed at 150,000 rpm on a Cimat VSR test bench

The wheel oversized and the re-profiling of the casing d'The intake valves are designed to regulate the flow and compression of air'. This change may affect the available flow rate as well as the turbocharger’s response.

Stage 2+
Compressor wheel: MFS Performance high-speed oversized
Dimensions: 40.58 / 52.00 mm
Blade configuration: 11+0
Carter d'Admission:' reprofiled for to accommodate the wheel oversized
Bearing stop: 360°
Balancing: high speed at 150,000 rpm on a Cimat VSR test bench

This configuration uses the largest compressor wheel on record for this product. Increasing the diameter may improve flow rate under certain conditions, but it may also affect the response time and requires consistent preparation.

What is a hybrid turbo ?

A hybrid turbo retains a suitable turbocharger design for to receive modified internal components. Depending on the specific application, modifications may relate to the compressor wheel, its dimensions, the geometry of the blades, the casings, the thrust bearing or the balancing.

The aim is d'adjust the compression capacity and flow rate' d'air'. A hybrid turbo is therefore not defined solely by the appearance of its impeller: the dimensions, geometry and compatibility of the components are crucial.

MFS compressor wheel: standard or Performance ? ?

MFS stands for ‘Milled From Solid’, meaning a wheel machined from a solid block. This manufacturing process does not, on its own, guarantee an increase in throughput d'air'. A standard MFS wheel can retain a geometry equivalent to that d'origin'.

An MFS wheel Performance may have a diameter, profile or blade configuration suited to the intended purpose. For this turbo, the dimensions and configurations vary depending on the stage selected.

A standard MFS wheel can be just as shiny as an MFS wheel Performance. It is not its appearance that determines its performance, but its geometry and its ability to move more d'air'. A higher flow rate can help to generate more power when the engine has been properly tuned.

Why does the geometry of the blades affect the flow rate? d'air?' ?

The compressor wheel draws in and then compresses the air fed to the engine. Its diameter, profile, height, width and the arrangement of its blades influence its aerodynamic behaviour and the amount d'out-of-place'.

The result also depends on the compressor housing, the turbine section, the boost pressure and the engine calibration. A larger wheel does not automatically guarantee better performance in all conditions and may affect the range d'optimal use'.

Reliability and balancing of the hybrid turbocharger

The 360° bearing stop, which is present in all three documented stages, helps to distribute the axial forces. It does not exempt d'proper lubrication nor d'a compliant assembly'.

Every preparation benefits from d'high-speed balancing at 150,000 rpm on a Cimat VSR test bench'. The aim of this operation is to minimise vibrations and mechanical stresses on the rotor, without compensating for a fault d'installation or d'oil supply'.

Engine remapping and tuning

Making use of characteristics d'A hybrid turbo may require adjustments to the engine mapping and boost pressure control'. Fuel injection, exhaust, air cooling d'The intake, clutch or gearbox must also be checked, depending on the level of preparation'.

The wastegate must be adjusted during the installation and remapping of the ECU. The hybrid turbo alone does not guarantee a power increase without the appropriate engine configuration.

Turbo part numbers

OEM part numbers

MN980335
68021540AA
68000633AC
68000633AB
03G253019R
68000633AA
03G253019RV
03G253019RX
KRX021540AA

Manufacturer’s part numbers

768652-0001
768652-1
768652-2001
768652-5001S
768652-5003
768652-5003S
768652-5004S
768652-5005S
768652-5007S

Compatible vehicles and assignments

Dodge
Avenger — PC type — 140 hp
Diesel — June 2007 to December 2011
Engine code : ECD
Caliber — PC type — 140 hp
Diesel — June 2006 to an unspecified date
Engine codes: ECD, ECE
Journey — PC type — 140 hp
Diesel — June 2008 to an unspecified date
Engine codes: BWD, ECE
Jeep
Compass (MK49) — PC type — 140 hp
Diesel — August 2006 to an unspecified date
Engine codes: ECD, ECE
Compass (MK49) — PC type — 140 hp
Diesel — September 2006 to an unspecified date
Engine code : ECE
Patriot (MK74) — PC type — 140 hp
Diesel — February 2007 to December 2017
Engine codes: ECD, ECE
Mitsubishi
Grandis (NA_W) — PC type — 136 hp
Diesel — September 2005 to March 2010
Engine code : BSY
Grandis (NA_W) — PC type — 140 hp
Diesel — February 2007 to March 2010
Engine code : BWC
Lancer VIII (CY_A, CZ_A) — PC type — 140 hp
Diesel — January 2008 to an unspecified date
Engine codes: BKD, BWC
Lancer VIII Sportback (CX_A) — PC type — 140 hp
Diesel — June 2008 to an unspecified date
Engine codes: BKD, BWC
Outlander II (CW_W) — PC type — 140 hp
Diesel — February 2007 to November 2012
Engine code : BSY

Additional technical specifications

Product type: hybrid turbo
Turbo model: GTB1646VM
Engine options: 2.0 TDI, , CRD and DI-D
displacement : 2.0 L
Fuel: diesel
Powers: 136 and 140 hp
Engine codes: BKD, BWC, BSY, BWD, ECD, ECE
Editing: configuration plug & play, with no external changes announced

Assembly instructions

⚠️ WARNING — IMPORTANT BEFORE ASSEMBLY

Identify and rectify the cause of the previous fault. Check the lubrication circuit, as well as the supply and return lines d'oil', then check that all the ducts are clean.

Check the intake and ensure there are no foreign objects present. Carry out the priming in accordance with the relevant guidelines and follow the vehicle manufacturer’s instructions.

If a lubrication fault is not rectified, it may lead to the turbocharger failing again.

How do you choose the right turbo ?

Check the part number marked on the turbocharger d'origin', then compare the OEM and manufacturer part numbers. Also check the make, model, generation, body style, engine type and power output in hp, the assembly period and the engine code. Having the same engine is not always enough to confirm compatibility.

⚠️ Check your turbo’s part numbers

Before placing your order, Compare the part number on your turbocharger d'origin' using the references given in this fact sheet. Having the same motor does not always guarantee compatibility.

If you are in any doubt, please contact us, quoting the reference number clearly visible on your turbocharger.

Product Details
HYB16-40M-001
Hybrid
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