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This hybrid turbo for Mercedes Vito 2.2 CDI is available with several levels of mechanical tuning. Depending on the tuning package chosen, it is fitted with a high-flow MFS compressor wheel, a 360° bearing stop and appropriate modifications to the casings or turbine wheel.
It is designed for the Vito 111 and Vito 115 models manufactured from 2006 onwards, with power outputs ranging from 115 to 150 hp. Its configuration allows for Installation without modification of the original assembly d, provided that the part numbers are checked carefully.
This modification is carried out on the compressor impeller in order d to adjust the compression capacity and air flow rate d whilst retaining the documented assembly without modification.
The Stage 2 combines a oversized compressor impeller with a reprofiled d intake casing. This modification is designed to correctly accommodate the new geometry and to promote a higher air flow rate d under suitable operating conditions.
This modification alters both the compressor and turbine sides. The casings are re-profiled for to accommodate the oversized impellers. The final performance depends on the overall engine configuration and the selected settings.
A hybrid turbo is based on a turbocharger architecture adapted for to accommodate modified internal components. Depending on the tuning stage, the modifications may involve the compressor wheel, the casings, the turbine wheel, the thrust bearing and the rotor balancing.
The aim is d to adapt the compression capacity and air flow rate d. However, a hybrid turbo is not defined solely by the appearance of its impeller: its geometry, the machining of the housings and the overall coherence of the unit are crucial.
MFS stands for ‘Milled From Solid’, meaning a wheel machined from a solid block. This technology describes the manufacturing process and does not, on its own, guarantee an increase in air flow d.
A standard MFS impeller may retain a geometry equivalent to that of the original d. An MFS Performance impeller may feature a different geometry depending on the tuning objective. On this product, the impeller shown is made from forged aluminium; it is lighter, larger and taller than the original d.
A standard MFS impeller can be just as shiny as an MFS impeller Performance. It is not its appearance that determines its performance, but its geometry and its ability to move more d'air. A higher airflow can contribute to power output only when combined with appropriate engine tuning.
The compressor impeller draws in and then compresses the air sent to the engine. Its diameter, profile, height, width and the arrangement of its blades influence its aerodynamic behaviour and the amount d of air displaced under certain conditions.
The result also depends on the compressor housing, the impeller and the turbine housing, the boost pressure and the engine management system. A larger impeller does not automatically guarantee better performance and may alter the response time as well as the range d of optimal operation.
The 360° thrust bearing present on each documented stage distributes axial forces over a suitable surface. It does not eliminate the need d for correct lubrication or d for proper installation.
The rotor is balanced at high speed, up to 150,000 rpm, on a Cimat VSR test bench. This process helps to minimise vibrations and mechanical stresses, but does not protect the turbocharger against insufficient lubrication, contamination or incorrect installation.
The engine management system must be adapted for to make full use of the hybrid turbo’s characteristics. The mapping, boost pressure, fuel injection, exhaust, cooling and transmission must be checked or adjusted depending on the level of tuning. The wastegate must be adjusted whilst remapping the ECU. Fitting d a hybrid turbo alone does not guarantee a power gain.
⚠️ WARNING — IMPORTANT BEFORE INSTALLATION
Identify and rectify the cause of the previous fault. Check the lubrication circuit, as well as the oil supply and return d. Check that the pipes, the inlet and that there are no foreign objects. Prime the system in accordance with the applicable recommendations and follow the manufacturer’s instructions. A lubrication fault that is not rectified may lead to further turbocharger failure.
Check the turbo’s part number d, the original, OEM and manufacturer part numbers, as well as the make, model, generation, engine type, power output,Year and engine code.. A single engine type may be fitted with several different turbo configurations.
⚠️ Check your turbo’s part numbers
Before ordering, compare the part number marked on your original turbo d with the part numbers listed in this specification sheet. An identical engine specification does not always guarantee compatibility.
If in doubt, please contact us with the part number clearly visible on your original turbocharger d.
ALFI TURBO specialises in the sale of turbochargers for for cars, commercial vehicles, heavy goods vehicles, construction machinery, agricultural machinery and boats: new turbochargers, remanufactured units, hybrid turbochargers, Cartridge and turbocharger spare parts. Over 20,000 items are available.
The turbocharger plays a vital role in the operation and performance d of a turbocharged engine. When a turbocharger needs replacing, it is important d to identify the exact part number before ordering.
ALFI TURBO supplies turbochargers for for a wide range of makes and engine types: cars, commercial vehicles, heavy goods vehicles, construction machinery, tractors and agricultural machinery, as well as various marine applications.
You can search for your turbo based on the vehicle or application, engine type, engine code, or directly using d an OEM or manufacturer part number found on your old turbocharger.
Browse our range of new turbochargers for for diesel and petrol engines. ALFI TURBO has over 5,500 new turbochargers in stock for covering a wide range of makes, engine types and turbocharger part numbers.
View new turbochargers →A standard exchange turbo allows you to replace a turbocharger whilst returning the old part where a deposit is required. Our catalogue includes numerous part numbers for from various makes and engine types.
View standard exchange turbochargers →Hybrid turbos are designed for set-ups requiring greater air flow d and higher performance potential than a standard set-up. Specifications depend on the turbo, its tuning and the engine configuration.
View hybrid turbos →The turbo Cartridge, also known as the central turbo cartridge, comprises the main rotating components of the turbocharger. ALFI TURBO has over 6,000 Cartridge for turbo part numbers.
View turbo Cartridge →Our catalogue covers a wide range of d applications fitted with d a turbocharged engine.
A single engine type may have been fitted with several different turbochargers depending on theYear, power output, engine version or technical evolution.. The application alone is therefore not always sufficient for to accurately identify the correct turbo.
Before ordering, note down the part numbers shown on the identification plate d of your old turbocharger. This may be d an OEM part number or d a part number from the turbo manufacturer.
Compare these part numbers with those listed on our product pages.. If in doubt, our team can help you verify the part number you are looking for before you place your order.
A loss of power, an unusual whistling noise, oil consumption d, abnormal smoke or poor engine performance may be linked to a turbocharger fault.
However, a fault that appears to be turbo-related may also stem d from a lubrication issue, d from contaminated oil, d from a foreign object, from the intake or exhaust systems, or d from another engine peripheral component.
It is therefore important to investigate the cause of the fault before fitting a new turbo or a new Cartridge.
Since 2012, ALFI TURBO has been assisting private individuals and professionals in identifying and replacing turbochargers.
A turbocharger failure may be the result d of another engine problem. Before fitting d a new turbo or Cartridge, identify and rectify the cause of the original fault to d avoid d damaging the new part.
Do you have a turbocharger part number but can’t find the matching part? Are you unsure which part number to choose? Send us the details from your old turbo so that our team can help you identify the part you’re looking for.
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