Hybrid Turbo Mercedes Vito 2 2 115 / 150 – A6460901380 / VV19. CDI hp

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Hybrid
Hybrid Turbo 2.2 CDI 115 / 150 hp IHIVV19, V40A03171, VV19
  • Hybrid Turbo 2.2 CDI 115 / 150 hp IHIVV19, V40A03171, VV19
  • Hybrid Turbo 2.2 CDI 115 / 150 hp IHIVV19, V40A03171, VV19
  • Hybrid Turbo 2.2 CDI 115 / 150 hp IHIVV19, V40A03171, VV19
VV19
Year: From 2006, end date unspecified
Power: 115 / 150 hp
displacement: 2,., 2 l
Engine code: Not specified
Preparation course
Exchange
€529.20 VAT included

441 tax excl.

Quantity
Manufacturing time: 15-20 working days

Description

This hybrid turbo for Mercedes Vito 2.2 CDI is available with several levels of mechanical tuning. Depending on the tuning package chosen, it is fitted with a high-flow MFS compressor wheel, a 360° bearing stop and appropriate modifications to the casings or turbine wheel.

It is designed for the Vito 111 and Vito 115 models manufactured from 2006 onwards, with power outputs ranging from 115 to 150 hp. Its configuration allows for Installation without modification of the original assembly d, provided that the part numbers are checked carefully.

Available kits — Stage 1, Stage 2 and Stage 3

Stage 1
Compressor wheel: MFS high-flow
Bearing retainer: 360°
Balancing: high-speed at 150,000 rpm on a Cimat VSR test bench

This modification is carried out on the compressor impeller in order d to adjust the compression capacity and air flow rate d whilst retaining the documented assembly without modification.

Stage 2
Compressor impeller: MFS high-flow oversized
Inlet casing d: re-profiled for accommodate the new impeller oversized
Bearing thrust ring: 360°
Balancing: high-speed at 150,000 rpm on a Cimat VSR test bench

The Stage 2 combines a oversized compressor impeller with a reprofiled d intake casing. This modification is designed to correctly accommodate the new geometry and to promote a higher air flow rate d under suitable operating conditions.

Stage 3
Compressor impeller: MFS high-flow oversized
d intake housing: re-profiled for to accommodate the new impeller oversized
Bearing thrust ring: 360°
Turbine impeller: high-flow oversized
Turbine casing: re-profiled for ly to accommodate the new impeller oversized
Balancing: high-speed at 150,000 rpm on a Cimat VSR test bench

This modification alters both the compressor and turbine sides. The casings are re-profiled for to accommodate the oversized impellers. The final performance depends on the overall engine configuration and the selected settings.

What is a hybrid turbo?

A hybrid turbo is based on a turbocharger architecture adapted for to accommodate modified internal components. Depending on the tuning stage, the modifications may involve the compressor wheel, the casings, the turbine wheel, the thrust bearing and the rotor balancing.

The aim is d to adapt the compression capacity and air flow rate d. However, a hybrid turbo is not defined solely by the appearance of its impeller: its geometry, the machining of the housings and the overall coherence of the unit are crucial.

MFS compressor wheel: standard or ‘ Performance ’?

MFS stands for ‘Milled From Solid’, meaning a wheel machined from a solid block. This technology describes the manufacturing process and does not, on its own, guarantee an increase in air flow d.

A standard MFS impeller may retain a geometry equivalent to that of the original d. An MFS Performance impeller may feature a different geometry depending on the tuning objective. On this product, the impeller shown is made from forged aluminium; it is lighter, larger and taller than the original d.

A standard MFS impeller can be just as shiny as an MFS impeller Performance. It is not its appearance that determines its performance, but its geometry and its ability to move more d'air. A higher airflow can contribute to power output only when combined with appropriate engine tuning.

Why does the geometry of the blades influence the air flow rate d?

The compressor impeller draws in and then compresses the air sent to the engine. Its diameter, profile, height, width and the arrangement of its blades influence its aerodynamic behaviour and the amount d of air displaced under certain conditions.

The result also depends on the compressor housing, the impeller and the turbine housing, the boost pressure and the engine management system. A larger impeller does not automatically guarantee better performance and may alter the response time as well as the range d of optimal operation.

Reliability and balancing of the hybrid turbocharger

The 360° thrust bearing present on each documented stage distributes axial forces over a suitable surface. It does not eliminate the need d for correct lubrication or d for proper installation.

The rotor is balanced at high speed, up to 150,000 rpm, on a Cimat VSR test bench. This process helps to minimise vibrations and mechanical stresses, but does not protect the turbocharger against insufficient lubrication, contamination or incorrect installation.

Engine remapping and preparation

The engine management system must be adapted for to make full use of the hybrid turbo’s characteristics. The mapping, boost pressure, fuel injection, exhaust, cooling and transmission must be checked or adjusted depending on the level of tuning. The wastegate must be adjusted whilst remapping the ECU. Fitting d a hybrid turbo alone does not guarantee a power gain.

Turbo specifications

OEM part numbers
6460901380
A6460900780
A646090078080
A6460901380
A646090138080
A6460901580
A646090158080
Manufacturer’s part numbers
IHIVV19
V40A03171
VV19

Compatible vehicles and applications

Mercedes
Vito 111 (W639) — 115 / 116 hp
2.2 CDI — from 2006, month unspecified — end unspecified
Engine code : unspecified
Vito 111–115 hp
2.2 CDI — started in 2006, month unspecified — end unspecified
Engine code : unspecified
Vito 115 (W639) — 150 hp
2.2 CDI — launched in 2006, month unspecified — end date unspecified
Engine code : unspecified

Additional technical specifications

Product type: Hybrid Turbo
Engine: 2.2 CDI
Documented power outputs: 115 / 150 hp
Production period: from 2006, end unspecified
Engine code: not specified

Fitting advice

⚠️ WARNING — IMPORTANT BEFORE INSTALLATION

Identify and rectify the cause of the previous fault. Check the lubrication circuit, as well as the oil supply and return d. Check that the pipes, the inlet and that there are no foreign objects. Prime the system in accordance with the applicable recommendations and follow the manufacturer’s instructions. A lubrication fault that is not rectified may lead to further turbocharger failure.

How do you identify the correct turbo?

Check the turbo’s part number d, the original, OEM and manufacturer part numbers, as well as the make, model, generation, engine type, power output,Year and engine code.. A single engine type may be fitted with several different turbo configurations.

⚠️ Check your turbo’s part numbers

Before ordering, compare the part number marked on your original turbo d with the part numbers listed in this specification sheet. An identical engine specification does not always guarantee compatibility.

If in doubt, please contact us with the part number clearly visible on your original turbocharger d.

Product Details
VV19
Hybrid
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Turbo: specialists in turbochargers since 2012

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Before ordering, note down the part numbers shown on the identification plate d of your old turbocharger. This may be d an OEM part number or d a part number from the turbo manufacturer.

Compare these part numbers with those listed on our product pages.. If in doubt, our team can help you verify the part number you are looking for before you place your order.

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A loss of power, an unusual whistling noise, oil consumption d, abnormal smoke or poor engine performance may be linked to a turbocharger fault.

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It is therefore important to investigate the cause of the fault before fitting a new turbo or a new Cartridge.

→ Identifying the symptoms d of a turbo failure

→ Understand the main causes of turbo failure d

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BEFORE REPLACING A TURBO

A turbocharger failure may be the result d of another engine problem. Before fitting d a new turbo or Cartridge, identify and rectify the cause of the original fault to d avoid d damaging the new part.

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