Hybrid Turbo Mercedes 2 7 163 170 – 6120960599, 715910-1. CDI hp

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Hybrid
Hybrid Turbo Mercedes 2.7 CDI 163 170 hp, 6120960599, 612096059980, A6120960599, A612096059980, 715910-1, 715910-2, 715910-3
  • Hybrid Turbo Mercedes 2.7 CDI 163 170 hp, 6120960599, 612096059980, A6120960599, A612096059980, 715910-1, 715910-2, 715910-3
  • Hybrid Turbo Mercedes 2.7 CDI 163 170 hp, 6120960599, 612096059980, A6120960599, A612096059980, 715910-1, 715910-2, 715910-3
  • Hybrid Turbo Mercedes 2.7 CDI 163 170 hp, 6120960599, 612096059980, A6120960599, A612096059980, 715910-1, 715910-2, 715910-3
  • Hybrid Turbo Mercedes 2.7 CDI 163 170 hp, 6120960599, 612096059980, A6120960599, A612096059980, 715910-1, 715910-2, 715910-3
  • Hybrid Turbo Mercedes 2.7 CDI 163 170 hp, 6120960599, 612096059980, A6120960599, A612096059980, 715910-1, 715910-2, 715910-3
  • Hybrid Turbo Mercedes 2.7 CDI 163 170 hp, 6120960599, 612096059980, A6120960599, A612096059980, 715910-1, 715910-2, 715910-3
  • Hybrid Turbo Mercedes 2.7 CDI 163 170 hp, 6120960599, 612096059980, A6120960599, A612096059980, 715910-1, 715910-2, 715910-3
HYB22-300-001
Year: July 1999 to an unspecified date
Power: 156, 163 and 170 hp
displacement: 2.7 CDI
Engine code: OM 612.961, OM 612.962, OM 612.963, OM 612.966
Exchange
Gasket kit
Preparation course
€288.00 VAT included

240 tax excl.

Quantity
Manufacturing time: 15-20 working days

Description

This hybrid turbo for engine options Mercedes 2.7 CDI is based on an internal mechanism designed to adjust the flow rate d'air from the turbocharger'. The three levels on offer all use an MFS compressor wheel Performance, a 360° bearing stop and high-speed balancing.

The documented assignments relate in particular to Mercedes Class C, Class E, Class G and Class M models fitted with OM 612 engines.

Available products — Stage 1, Stage 2 and Stage 2+

Stage 1
Compressor wheel: MFS Performance high-speed
Dimensions: 39.57 / 56.03 mm
Blade configuration: 11+0
Stop: 360° bearing
Balancing: up to 150,000 rpm on a Cimat VSR test bench

This kit includes an MFS wheel Performance high flow rate with documented dimensions and a 360° stop. Its geometry is designed to adapt its range of motion d'air, without prejudging the engine’s final power output'.

Stage 2
Compressor wheel: MFS Performance high-speed oversized
Dimensions: 47.50 / 60.01 mm
Blade configuration: 11+0
Carter d'Admission:' reprofiled for to receive the wheel oversized
Stop: 360° bearing
Balancing: up to 150,000 rpm on a Cimat VSR test bench

The Stage 2 is fitted with a larger wheel and a casing d'the intake, reshaped accordingly'. This combination alters the aerodynamic characteristics of the compressor and can affect both its flow rate and its behaviour, depending on the conditions d'use'.

Stage 2+
Compressor wheel: MFS Performance high-speed oversized
Dimensions: 50.20 / 65.00 mm
Blade configuration: 11+0
Carter d'Admission:' reprofiled for to receive the wheel oversized
Stop: 360° bearing
Balancing: up to 150,000 rpm on a Cimat VSR test bench

The Stage 2+ uses the largest dimensions of the three documented formulations. The wheel and the re-profiled wheel arch must be combined with a suitable engine configuration; a larger size alone does not guarantee better performance in all conditions.

What is a hybrid turbo ?

A hybrid turbo retains a suitable turbocharger design for to receive internal components or machined parts that differ from the specification d'origin'. Depending on the modification, changes may relate to the compressor impeller, its dimensions, the geometry of the blades, the casings, the turbine impeller, the thrust bearing or the balancing.

The aim is d'adjust the compression capacity and flow rate' d'air'. However, a hybrid turbo is not defined solely by the appearance of its impeller: the consistency between the components and the engine settings remains crucial.

MFS compressor wheel: standard or Performance ? ?

MFS stands for ‘Milled From Solid’, meaning a wheel machined from a solid block. This manufacturing process does not, on its own, guarantee an increase in throughput d'air'. A standard MFS wheel can retain a geometry equivalent to that d'origin'.

A standard MFS wheel can be just as shiny as an MFS wheel Performance. It is not its appearance that determines its performance, but its geometry and its ability to move more d'air'. An MFS wheel Performance may use a blade diameter, profile or configuration suited to the preparation objective. A higher flow rate can deliver more power with the appropriate engine tuning, although this does not guarantee a performance gain.

Why does the geometry of the blades affect the flow rate? d'air?' ?

The compressor wheel draws in and then compresses the air fed to the engine. Its diameter, profile, height, width and the arrangement of its blades all influence its aerodynamic behaviour. The result also depends on the compressor housing, the turbine, the boost pressure and the engine tuning. A larger wheel can also affect the response time and range d'optimal use'.

Reliability and balancing of the hybrid turbocharger

The documented 360° bearing stop distributes axial forces across the entire surface. The rotor is balanced at high speed – up to 150,000 rpm – on a Cimat VSR test bench in order to minimise vibrations and mechanical stresses. This balancing does not compensate for incorrect assembly or a lack of lubrication.

Engine remapping and tuning

It may be necessary to adjust the engine management system for make the most of the turbo’s features. Mapping, boost pressure, fuel injection, intercooling, the exhaust system and the transmission must be checked in accordance with the level of tuning. The wastegate must be adjusted during fitting and remapping. A hybrid turbo does not automatically guarantee a performance gain without the right set-up.

Turbo part numbers

OEM part numbers

6120960599
612096059980
A6120960599
A612096059980

Manufacturer’s part numbers

715910
715910-0001
715910-0002
715910-0003
715910-1
715910-2
715910-3
715910-5001S
715910-5002
715910-5002S
715910-5003
715910-5003S
715910-9002S
715910-9003S

Compatible vehicles and assignments

Mercedes-Benz
Class C T-Model (S203) — 163 hp
Diesel — March 2001 to August 2007
Engine code : OM 612.962
Class E (W210) — 163 hp
Diesel — July 1999 to March 2002
Engine code : OM 612.961
Class E (W210) — 170 hp
Diesel — July 1999 to March 2002
Engine code : OM 612.961
Class E T-Model (S210) — 163 hp
Diesel — February 2000 to March 2003
Engine code : OM 612.961
Class E T-Model (S210) — 170 hp
Diesel — July 1999 to March 2003
Engine code : OM 612.961
Class G (W461) — 156 hp
Diesel — January 2003 to an unspecified date
Engine code : OM 612.966
Class M (W163) — 163 hp
Diesel — December 1999 to June 2005
Engine code : OM 612.963

Additional technical specifications

Product type: hybrid turbo
Engine: Mercedes 2.7 CDI
Fuel: diesel
Documented power ratings: 156, 163 and 170 hp
Engine codes: OM 612.961, OM 612.962, OM 612.963, OM 612.966
Editing: configuration plug & play, with no documented external changes

Assembly instructions

⚠️ WARNING — IMPORTANT BEFORE ASSEMBLY

Identify and rectify the cause of the previous fault. Check the lubrication circuit, as well as the supply and return lines d'oil'. Check that the ducts and the intake are clean and free from foreign objects. Carry out the priming in accordance with the relevant guidelines and follow the manufacturer’s instructions. The wastegate must be adjusted during engine installation and tuning. If a lubrication fault is not rectified, it may lead to the turbocharger failing again.

How do you choose the right turbo ?

Check the part number on the turbocharger d'origin', then compare the OEM and manufacturer part numbers. Also check the model, generation, body style, engine type, power output, production dates and engine code. Having the same engine is not always enough to confirm compatibility.

⚠️ Check your turbo’s part numbers

Before placing your order, Compare the part number on your turbocharger d'origin' using the references given in this fact sheet. Having the same motor does not always guarantee compatibility.

If you are in any doubt, please contact us, quoting the reference number clearly visible on your turbocharger.

Product Details
HYB22-300-001
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A loss of power, an unusual whistling noise, oil consumption d, abnormal smoke or poor engine performance may be linked to a turbocharger fault.

However, a fault that appears to be turbo-related may also stem d from a lubrication issue, d from contaminated oil, d from a foreign object, from the intake or exhaust systems, or d from another engine peripheral component.

It is therefore important to investigate the cause of the fault before fitting a new turbo or a new Cartridge.

→ Identifying the symptoms d of a turbo failure

→ Understand the main causes of turbo failure d

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