Hybrid Turbo 1.9 TDI, 701855,

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Hybrid
turbo 1.9 TDI 110 hp
  • turbo 1.9 TDI 110 hp
  • Alhambra 1.9 TDI 110CV
  • Alhambra 1.9 TDI 110CV
HYB-G17-855
Year: From 1996 onwards, depending on the vehicle
Power: 90, 100, 110 and 115 hp
displacement: 1,.,9 L
Engine code: Not specified
Exchange
Gasket kit
Preparation course
€261.60 VAT included

218 tax excl.

Quantity
Out-of-Stock

Description

This hybrid turbo for engine 1.9 TDI benefits from d’a mechanical preparation process focused on throughput’ dair. Depending on the course chosen, he receives an MFS compressor wheel Performance 49, 52 or 56 mm, a 360° bearing stop and high-speed balancing.

It corresponds to the documented applications Ford Galaxy, Seat Alhambra and Volkswagen Sharan. It is intended to be fitted without any modifications, whilst making full use of its capabilities requires appropriate engine tuning.

Available products — Stage 1, Stage 2 and Stage 2+

Stage 1
Compressor wheel: MFS Performance high-speed
Diameter: 49 mm
Bearing stop: 360°
Balancing: high speed at 150,000 rpm on a Cimat VSR test bench

This kit includes an MFS wheel Performance from 49 mm to a 360° stop. The wheel’s geometry is designed to optimise compression capacity and flow rate d’air, without prejudging the engine’s ultimate power.

Stage 2
Compressor wheel: MFS Performance high-speed oversized
Diameter: 52 mm
Carter d’Admission:’ reprofiled for to receive the new wheel
Bearing stop: 360°
Balancing: high speed at 150,000 rpm on a Cimat VSR test bench

The Stage 2 is fitted with a 52 mm wheel and a casing d’the inlet, reshaped to suit this dimension’. The system is designed to adjust the compressor’s behaviour and flow capacity within the context of d’a suitable preparation’.

Stage 2+
Compressor wheel: MFS Performance high-speed oversized
Diameter: 56 mm
Carter d’Admission:’ reprofiled for to receive the new wheel
Bearing stop: 360°
Balancing: high speed at 150,000 rpm on a Cimat VSR test bench

The Stage 2+ uses a 56 mm wheel with a guard d’specifically re-profiled intake’. A larger wheel may affect the available flow rate, response time and optimal operating range; however, it does not, on its own, guarantee better performance in all conditions.

What is a hybrid turbo ?

A hybrid turbo retains a turbocharger design that is adapted to accommodate internal components or machining processes that differ from the standard configuration d’origin’. Depending on the specific configuration, modifications may relate to the compressor wheel, its dimensions, the casings, the turbine wheel, the thrust bearing system or the balancing.

The aim is d’adjust the compression capacity and flow rate’ d’air to meet the requirements of engine preparation. A hybrid turbocharger is therefore not defined solely by the appearance of its impeller: the consistency between its geometry, its housings and the engine settings is crucial.

MFS compressor wheel: standard or Performance ? ?

MFS stands for ‘Milled From Solid’, meaning a wheel machined from a solid block. This term describes the manufacturing process, but does not in itself guarantee an increase in throughput dair.

A standard MFS wheel can retain a geometry equivalent to that d’origin’. An MFS wheel Performance may, depending on its design, have a blade diameter or profile suited to the intended purpose. On this product, the MFS wheels Performance The documented ones are lighter, larger and taller than the wheel d’origin’.

A standard MFS wheel can be just as shiny as an MFS wheel Performance. It is not its appearance that determines its performance, but its geometry and its ability to move more dair. A higher flow rate can help to increase power output when the engine is set up and managed appropriately.

Why does the geometry of the blades affect the flow rate? d’air ?

The compressor wheel draws in and then compresses the air fed to the engine. Its diameter, profile, height, width and the arrangement of its blades have a direct influence on its aerodynamic behaviour.

The right geometry can move more d’air under certain conditions’. However, the result also depends on the compressor housing, the turbine, the turbine housing, the boost pressure and the engine tuning. In particular, an increase in diameter can affect the response time and the range doptimal use.

Reliability and balancing of the hybrid turbocharger

The three documented assemblies are fitted with a 360° bearing stop, designed for to distribute the axial forces acting on the rotating assembly more evenly. This component does not exempt d’proper lubrication nor d’a compliant installation’.

Each preparation is subject to d’high-speed balancing at 150,000 rpm on a Cimat VSR test bench’. This procedure is designed to minimise vibrations and mechanical stresses on the rotor, without compensating for inadequate lubrication, contamination or incorrect installation.

Engine remapping and tuning

The farm dA hybrid turbo requires appropriate engine management. The mapping, boost pressure and wastegate settings must be checked when remapping the ECU.

Depending on the level of preparedness, the systems d’injection, dThe exhaust and cooling systems may also need to be checked or adjusted. The clutch, the transmission and the air cooling system d’Admission requirements must be assessed on a vehicle-by-vehicle basis’. Fitting a turbocharger does not automatically guarantee a power increase.

Turbo part numbers

OEM part numbers

028145702P
028145702PV
028145702PX
028145702S
028145702SV
028145702SX
1094742
1094743

Manufacturer’s part numbers

701855-0002
701855-0004
701855-0006
701855-2
701855-4
701855-5006S
701855-6

Compatible vehicles and assignments

Ford
Galaxy 1.9 TDI — 110 hp
Engine: 1.9 TDI — began in 1997, month unspecified — end unspecified
Engine code : not specified
Galaxy 1.9 TDI — 115 hp
Engine: 1.9 TDI — began in 1997, month unspecified — end unspecified
Engine code : not specified
Seat
Alhambra 1.9 TDI — 110 hp
Engine: 1.9 TDI — began in 1996, month unspecified — end unspecified
Engine code : not specified
Alhambra 1.9 TDI — 115 hp
Engine: 1.9 TDI — began in 1996, month unspecified — end unspecified
Engine code : not specified
Volkswagen
Sharan 1.9 TDI — 110 hp
Engine: 1.9 TDI — began in 1999, month not specified — end not specified
Engine code : not specified
Sharan 1.9 TDI — 115 hp
Engine: 1.9 TDI — began in 1999, month not specified — end not specified
Engine code : not specified

Additional technical specifications

Product type: hybrid turbo
Engine: 1.9 TDI
displacement : 1.9 L
Power ratings: 90, 100, 110 and 115 hp
Engine codes: not specified
Editing: Installation without modification

Assembly instructions

⚠️ WARNING — IMPORTANT BEFORE ASSEMBLY

Identify and rectify the cause of the previous fault before d’fit the turbo’.

Check the lubrication circuit, the supply and the return doil. Check that the ducts and the intake are clean and free from foreign objects.

Carry out the priming in accordance with the relevant guidelines and follow the vehicle manufacturer’s instructions.

If a lubrication fault is not rectified, it may lead to the turbocharger failing again.

How do you choose the right turbo ?

Check the part number marked on the turbocharger dthe original, then compare it with the OEM and manufacturer’s part numbers listed on this sheet. Also check the make, model, engine type and power output in hp, theYear installation details and, where available, the engine code.

The same engine can be fitted with different turbo set-ups depending on the version or production period.

⚠️ Check your turbo’s part numbers

Before placing your order, Compare the part number on your turbocharger d’origin’ using the references given in this fact sheet. Having the same motor does not always guarantee compatibility.

If you are unsure about the product’s identification or compatibility, please contact us before placing your order.

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How do you identify the correct turbo part number?

A single engine type may have been fitted with several different turbochargers depending on theYear, power output, engine version or technical evolution.. The application alone is therefore not always sufficient for to accurately identify the correct turbo.

Before ordering, note down the part numbers shown on the identification plate d of your old turbocharger. This may be d an OEM part number or d a part number from the turbo manufacturer.

Compare these part numbers with those listed on our product pages.. If in doubt, our team can help you verify the part number you are looking for before you place your order.

Turbo failure: identify the cause before replacement

A loss of power, an unusual whistling noise, oil consumption d, abnormal smoke or poor engine performance may be linked to a turbocharger fault.

However, a fault that appears to be turbo-related may also stem d from a lubrication issue, d from contaminated oil, d from a foreign object, from the intake or exhaust systems, or d from another engine peripheral component.

It is therefore important to investigate the cause of the fault before fitting a new turbo or a new Cartridge.

→ Identifying the symptoms d of a turbo failure

→ Understand the main causes of turbo failure d

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BEFORE REPLACING A TURBO

A turbocharger failure may be the result d of another engine problem. Before fitting d a new turbo or Cartridge, identify and rectify the cause of the original fault to d avoid d damaging the new part.

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