Hybrid Turbo Bmw 2.0 163 – 11657795498, 49135-05671 D hp

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Hybrid Turbo Bmw 2.0D 163 hp, 49135-05671, 11657795498, 11657795499, 11654716166, 11652432660, 11652287496
  • Hybrid Turbo Bmw 2.0D 163 hp, 49135-05671, 11657795498, 11657795499, 11654716166, 11652432660, 11652287496
HYB-300-503
Year: From 2003, depending on the application; end date not specified
Power: 163 hp
displacement: 2.0 L
Engine code: Not specified
Exchange
Gasket kit
Preparation course
€360.00 VAT included

300 tax excl.

Quantity
Manufacturing time: 15-20 working days

Description

This hybrid turbocharger, designed for engines Bmw 2.0 D of 163 hp benefits from d’an internal assembly based on an MFS compressor wheel’ Performance high-speed. Three levels of preparation are available, each with precisely differentiated dimensions and modifications.

The documented assignments relate in particular to Bmw Series 1, Series 3 and Series 5. Installation is planned without any changes to the existing setup d'As-is, subject to verification of the turbocharger’s specifications'.

Available products — Stage 1, Stage 2 and Stage 2+

Stage 1

Compressor wheel: MFS Performance high-speed
Dimensions: 38.35 / 51.00 mm
Blade configuration: 11+0
Stop: 360°
Balancing: High speed at 150,000 rpm on a Cimat VSR test bench

This setup is based on an MFS wheel Performance sized for adjust the flow rate dcompressor air. The 360° stop helps to distribute the rotor’s axial forces more evenly.

Stage 2

Compressor wheel: MFS Performance high-speed oversized
Dimensions: 41.93 / 55.69 mm
Blade configuration: 11+0
Carter d’Admission:’ Reprofiled for to receive the wheel oversized
Stop: 360°
Balancing: High speed at 150,000 rpm on a Cimat VSR test bench

The larger diameter of the wheel requires the casing to be re-profiled d’admission’. This combination aims to alter the compression capacity and flow rate d’air, with behaviour that also depends on the engine configuration.

Stage 2+

Compressor wheel: MFS Performance high-speed oversized
Dimensions: 46.02 / 58.00 mm
Blade configuration: 11+0
Carter d’Admission:’ Reprofiled for to receive the wheel oversized
Stop: 360°
Balancing: High speed at 150,000 rpm on a Cimat VSR test bench

This version uses the largest compressor wheel of the three documented configurations. Its usefulness depends on the overall configuration, as an increase in diameter can also affect the response time and the range doptimal use.

What is a hybrid turbo ?

A hybrid turbo utilises a suitably adapted turbocharger design for to receive internal components or specific machining operations. Depending on the modification, changes may relate to the compressor impeller, its dimensions, the geometry of the blades, the casings, the turbine impeller, the thrust bearing system or the balancing.

The aim is d’adjust the compression capacity and flow rate’ dair. A hybrid turbocharger is therefore not defined solely by the appearance of its impeller, but by the consistency of its geometry and the mechanical modifications made to it.

MFS compressor wheel: standard or Performance ? ?

MFS stands for ‘Milled From Solid’: the wheel is machined from a solid block. This manufacturing process does not, on its own, guarantee an increase in throughput dair. A standard MFS wheel can retain a geometry equivalent to that d’origin’.

An MFS wheel Performance may have a geometry, profile, diameter or blade configuration suited to the intended purpose. For this product, the dimensions and the 11+0 configuration are specified separately for each work placement.

A standard MFS wheel can be just as shiny as an MFS wheel Performance. It is not its appearance that determines its performance, but its geometry and its ability to move more dair. A higher flow rate can help generate more power when the engine has been suitably tuned.

Why does the geometry of the blades affect the flow rate? d’air ?

The compressor wheel draws in and then compresses the air fed to the engine. Its diameter, profile, height, width and the arrangement of its blades all influence its aerodynamic behaviour. The right geometry can move more dair under certain conditions, but the result also depends on the casings, the turbine wheel, the boost pressure and the engine tuning. A larger wheel therefore does not automatically guarantee a better result and may affect the response time.

Reliability and balancing of the hybrid turbocharger

The three work placements offer da 360° stop, designed for distribute axial forces over a suitable surface. This approach does not mean that d’proper lubrication nor d’a compliant installation’.

High-speed balancing is carried out at 150,000 rpm on a Cimat VSR balancing machine in order to minimise vibrations and mechanical stresses on the rotor. However, it cannot make up for a fault doil supply, contamination or incorrect installation.

Engine remapping and tuning

It may be necessary to adjust the engine management system for make the most of the hybrid turbo’s features. Mapping, boost pressure, fuel injection, air cooling dThe intake, exhaust, clutch and gearbox must be checked in accordance with the level of preparation. The wastegate must be adjusted during the installation and remapping of the ECU. A turbocharger on its own does not guarantee a power increase.

Turbo part numbers

OEM part numbers

11657795498
11657795499
11654716166
11652432660
11652287496
1165779549807
1165779549907
779549907
7795498
7795499
4716166

Manufacturer’s part numbers

49135-05610
49135-05620
49135-05630
49135-05640
49135-05641
49135-05650
49135-05651
49135-05660
49135-05670
49135-05671

Compatible vehicles and assignments

Bmw

120 E81 — 163 hp
2.0 D — from 2004, end date unspecified
Engine code : not specified
120 E87 — 163 hp
2.0 D — from 2004, end date unspecified
Engine code : not specified
320 E90 / E91 — 163 hp
2.0 D — from 2004, end date unspecified
Engine code : not specified
520 E60 — 163 hp
2.0 D — from 2003, end date unspecified
Engine code : not specified

Additional technical specifications

Product type: Hybrid Turbo
Engine: Bmw 2.0 D
Power : 163 hp
Period covered: From 2003 or 2004, depending on the application; end date not specified
Editing: Installation without altering the mounting arrangement d’origin’

Assembly instructions

⚠️ WARNING — IMPORTANT BEFORE ASSEMBLY

Identify and rectify the cause of the previous fault. It is essential that you check the lubrication circuit, the supply and the return doil, as well as the cleanliness of the ducts.

Check the intake and ensure there are no foreign objects. Carry out the priming in accordance with the relevant guidelines and follow the manufacturer’s instructions. The wastegate and engine management system must be set in line with the chosen tuning specification.

If a lubrication fault is not rectified, it may lead to the turbocharger failing again.

How do you choose the right turbo ?

Check the part number marked on the turbocharger d…the original and compare it with the OEM and manufacturer’s specifications in this data sheet. Also check the make, model, generation, body style and engine type 2.0 D, the power of 163 hp, theYear installation details and, where available, the engine code.

The same engine can be fitted with several different turbocharger set-ups: the vehicle model is therefore not always sufficient to confirm compatibility.

⚠️ Check your turbo’s part numbers

Before placing your order, Compare the part number on your turbocharger d’origin’ using the references given in this fact sheet. Having the same motor does not always guarantee compatibility.

If you are in any doubt, please contact us with the full part number from your turbocharger.

Product Details
HYB-300-503
Hybrid
Attachments
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COMPATIBLE PRODUCTS

Reference: 1914-016-097

Brand: ALFI TURBO ///

Oil hose 163cv 320D E90, 120D E87, 11427791624

Vehicle model:320D E90, 120D E87 Turbo part numbers:49135-05610, 49135-05620, 49135-05630, 49135-05640, 49135-05641, 49135-05650, 49135-05651, 49135-05660, 49135-05670, 49135-05671, 11654716166, 11657795498, 11657795499, 1165779549907, 4716166, 7795409, 7795498, 779549807, 7795498D, 7795498F, 7795498J, 779549907, 7795499K Reference Bmw 11427791624

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Turbo: specialists in turbochargers since 2012

ALFI TURBO specialises in the sale of turbochargers for for cars, commercial vehicles, heavy goods vehicles, construction machinery, agricultural machinery and boats: new turbochargers, remanufactured units, hybrid turbochargers, Cartridge and turbocharger spare parts. Over 20,000 items are available.

Find the right turbocharger for your engine

The turbocharger plays a vital role in the operation and performance d of a turbocharged engine. When a turbocharger needs replacing, it is important d to identify the exact part number before ordering.

ALFI TURBO supplies turbochargers for for a wide range of makes and engine types: cars, commercial vehicles, heavy goods vehicles, construction machinery, tractors and agricultural machinery, as well as various marine applications.

You can search for your turbo based on the vehicle or application, engine type, engine code, or directly using d an OEM or manufacturer part number found on your old turbocharger.

Turbo new, remanufactured, hybrid and Cartridge

Turbo new

Browse our range of new turbochargers for for diesel and petrol engines. ALFI TURBO has over 5,500 new turbochargers in stock for covering a wide range of makes, engine types and turbocharger part numbers.

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Turbo as remanufactured units

A standard exchange turbo allows you to replace a turbocharger whilst returning the old part where a deposit is required. Our catalogue includes numerous part numbers for from various makes and engine types.

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Hybrid Turbo

Hybrid turbos are designed for set-ups requiring greater air flow d and higher performance potential than a standard set-up. Specifications depend on the turbo, its tuning and the engine configuration.

View hybrid turbos →

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The turbo Cartridge, also known as the central turbo cartridge, comprises the main rotating components of the turbocharger. ALFI TURBO has over 6,000 Cartridge for turbo part numbers.

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for turbochargers for a wide range of applications

Our catalogue covers a wide range of d applications fitted with d a turbocharged engine.

  • diesel and petrolcars;
  • commercial vehicles;
  • heavy goods vehicles and lorries;
  • construction and civil engineeringmachinery;
  • tractors and agricultural machinery;
  • boats and marine applications.

How do you identify the correct turbo part number?

A single engine type may have been fitted with several different turbochargers depending on theYear, power output, engine version or technical evolution.. The application alone is therefore not always sufficient for to accurately identify the correct turbo.

Before ordering, note down the part numbers shown on the identification plate d of your old turbocharger. This may be d an OEM part number or d a part number from the turbo manufacturer.

Compare these part numbers with those listed on our product pages.. If in doubt, our team can help you verify the part number you are looking for before you place your order.

Turbo failure: identify the cause before replacement

A loss of power, an unusual whistling noise, oil consumption d, abnormal smoke or poor engine performance may be linked to a turbocharger fault.

However, a fault that appears to be turbo-related may also stem d from a lubrication issue, d from contaminated oil, d from a foreign object, from the intake or exhaust systems, or d from another engine peripheral component.

It is therefore important to investigate the cause of the fault before fitting a new turbo or a new Cartridge.

→ Identifying the symptoms d of a turbo failure

→ Understand the main causes of turbo failure d

ALFI TURBO, specialists in turbochargers since 2012

Since 2012, ALFI TURBO has been assisting private individuals and professionals in identifying and replacing turbochargers.

  • over 20,000 items in the catalogue;
  • over 5,500 new turbochargers in stock;
  • over 6,000 ‘ Cartridge ’ available;
  • new turbochargers, remanufactured units, hybrid units and Cartridge;
  • diesel and petrol engines;
  • a wide range of applications for road, agricultural, industrial and marine use;
  • fast delivery in France and across Europe;
  • warranty of up to 2 years depending on the product and applicable conditions.

BEFORE REPLACING A TURBO

A turbocharger failure may be the result d of another engine problem. Before fitting d a new turbo or Cartridge, identify and rectify the cause of the original fault to d avoid d damaging the new part.

Need d'help for finding your turbo?

Do you have a turbocharger part number but can’t find the matching part? Are you unsure which part number to choose? Send us the details from your old turbo so that our team can help you identify the part you’re looking for.

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