Hybrid Turbo 1.9 TDI 110 hp, 028145702C, 028145702CX, 028145702CV, 454158-0001, 454158-0003, 454161-0001, 454161-0003,

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Hybrid
  • Hybrid Turbo 1.9 TDI 110 hp, 028145702C, 028145702CX, 028145702CV, 454158-0001, 454158-0003, 454161-0001, 454161-0003,
  • Hybrid Turbo 1.9 TDI 110 hp, 028145702C, 028145702CX, 028145702CV, 454158-0001, 454158-0003, 454161-0001, 454161-0003,
  • Hybrid Turbo 1.9 TDI 110 hp, 028145702C, 028145702CX, 028145702CV, 454158-0001, 454158-0003, 454161-0001, 454161-0003,
  • Hybrid Turbo 1.9 TDI 110 hp, 028145702C, 028145702CX, 028145702CV, 454158-0001, 454158-0003, 454161-0001, 454161-0003,
  • Hybrid Turbo 1.9 TDI 110 hp, 028145702C, 028145702CX, 028145702CV, 454158-0001, 454158-0003, 454161-0001, 454161-0003,
  • Hybrid Turbo 1.9 TDI 110 hp, 028145702C, 028145702CX, 028145702CV, 454158-0001, 454158-0003, 454161-0001, 454161-0003,
  • Hybrid Turbo 1.9 TDI 110 hp, 028145702C, 028145702CX, 028145702CV, 454158-0001, 454158-0003, 454161-0001, 454161-0003,
HYB15-300-030
Year: From 1995 onwards, depending on the vehicle
Power: 110 hp
displacement: 1,.,9
Engine code: Not specified
Exchange
Gasket kit
Preparation course
€264.00 VAT included

220 tax excl.

Quantity
Manufacturing time: 15-20 working days

Description

This hybrid turbo for engine 1.9 TDI 110 hp is available in three levels of preparation. Depending on the course selected, he receives an MFS compressor wheel Performance high flow rate, a 360° bearing stop and high-speed balancing on a Cimat VSR test bench.

It corresponds to the documented references and assignments for several models Audi, , Ford, , Seat and Volkswagen. Its design plug & play enables a Installation without modification of the vehicle, subject to a thorough check of the turbo’s part number d’origin’.

Available products — Stage 1, Stage 2 and Stage 2+

Stage 1
Compressor wheel: MFS Performance high-speed
Dimensions: 32.97 / 44.01 mm
Blade configuration: 6+6
Bearing stop: 360°
Balancing: high speed at 150,000 rpm on a Cimat VSR test bench

This kit includes an MFS wheel Performance high flow rate with a 6+6 blade configuration. Its geometry is designed to adapt its range of motion d’compressor air, whilst the 360° stop helps to distribute axial forces more evenly.

Stage 2
Compressor wheel: MFS Performance high-speed oversized
Dimensions: 36.30 / 49.00 mm
Blade configuration: 11+0
Carter d’Admission:’ reprofiled for to receive the new wheel oversized
Bearing stop: 360°
Balancing: high speed at 150,000 rpm on a Cimat VSR test bench

The Stage 2 uses a compressor wheel with a larger diameter and requires the casing to be re-profiled d’admission’. This combination enables d’adapt the passage’ d…air to the new turbine, but can also alter the turbocharger’s response and its operating conditions doptimal use.

Stage 2+
Compressor wheel: MFS Performance high-speed oversized
Dimensions: 38.62 / 52.19 mm
Blade configuration: 11+0
Carter d’Admission:’ reprofiled for to receive the new wheel oversized
Bearing stop: 360°
Balancing: high speed at 150,000 rpm on a Cimat VSR test bench

The Stage 2+ receives the largest documented compressor wheel for this part, with a cover d’the intake, reshaped accordingly’. A larger diameter may improve flow capacity under certain conditions, but does not in itself guarantee higher power output or better performance across all operating ranges.

What is a hybrid turbo ?

A hybrid turbo is based on a specially adapted turbocharger design for to receive internal components or machined parts that differ from the specification d’origin’. Depending on the modification, changes may relate to the compressor impeller, its geometry, its dimensions, the casings, the turbine impeller, the thrust bearing or the balancing.

The aim is d’adjust the compression capacity and flow rate’ d’air to meet the requirements of engine preparation. A hybrid turbocharger is therefore not defined solely by the appearance of its compressor wheel: consistency between the wheels, the housings, the balancing and the engine management system is essential.

MFS compressor wheel: standard or Performance ? ?

MFS stands for ‘Milled From Solid’, meaning a wheel machined from a solid block. This term describes a manufacturing process and does not, in itself, guarantee an increase in flow rate dair.

A standard MFS wheel can retain a geometry equivalent to that d’origin’. An MFS wheel Performance may use a blade geometry, diameter or configuration suited to the preparation objective, such as the configurations and dimensions documented for the different stages of this turbo.

A standard MFS wheel can be just as shiny as an MFS wheel Performance. It is not its appearance that determines its performance, but its geometry and its ability to move more dair. A higher flow rate can enable the engine to produce more power with the right set-up, although this does not guarantee an automatic increase in performance.

Why does the geometry of the blades affect the flow rate? d’air ?

The compressor wheel draws in and then compresses the air intended for the engine. Its diameter, profile, height, width and the arrangement of its blades influence its aerodynamic behaviour and the amount dthe volume of air it can displace under certain conditions.

The result also depends on the compressor housing, the impeller and the turbine housing, the boost pressure and the engine tuning. A larger wheel does not automatically guarantee better performance and may affect response time and range doptimal use.

Reliability and balancing of the hybrid turbocharger

The three work placements offer da 360° bearing stop, designed for to distribute axial forces over a large area. This feature helps to ensure the overall integrity of the assembly, without removing the constraints associated with use, assembly or lubrication.

Every preparation benefits from d’high-speed balancing at 150,000 rpm on a Cimat VSR test bench’. Rotor balancing helps to minimise vibrations and mechanical stresses, but does not protect against incorrect installation or a fault doil or the presence of foreign matter.

Engine remapping and tuning

Appropriate engine management may be required for make the most of the hybrid turbo’s features. Mapping, boost pressure, fuel supply, air cooling dThe intake, exhaust, clutch and gearbox must be checked, depending on the vehicle and the level of modification.

The wastegate must be adjusted during the installation and remapping of the ECU. A hybrid turbo does not automatically guarantee a power increase without appropriate tuning and without adapting the relevant peripheral systems.

Turbo part numbers

OEM part numbers

028145702C
028145702CX
028145702CV

Manufacturer’s part numbers

454158-0001
454158-0002
454158-0003
454158-0004
454158-5001S
454158-5002S
454158-5003S
454158-5004S
454161-0001
454161-0003
454161-5001S
454161-5002S
454161-5003S

Compatible vehicles and assignments

Audi
80 — 1.9 TDI 110 hp
From 1995 — end date unspecified
Engine code : not specified
A4 — 1.9 TDI 110 hp
From 1995 — end date unspecified
Engine code : not specified
A4 — 1.9 TDI 110 hp
From 1996 — end date unspecified
Engine code : not specified
A6 — 1.9 TDI 110 hp
From 1995 — end date unspecified
Engine code : not specified
A6 — 1.9 TDI 110 hp
From 1996 — end date unspecified
Engine code : not specified
Ford
Galaxy — 1.9 TDI 110 hp
From 1995 — end date unspecified
Engine code : not specified
Galaxy — 1.9 TDI 110 hp
From 2003 — end date not specified
Engine code : not specified
Seat
Córdoba 2–1.9 TDI 110 hp
From 1997 — end date unspecified
Engine code : not specified
Cordoba 2 Vario — 1.9 TDI 110 hp
From 1997 — end date unspecified
Engine code : not specified
Ibiza 2–1.9 TDI 110 hp
From 1996 — end date unspecified
Engine code : not specified
Toledo Series 1 — 1.9 TDI 110 hp
From 1996 — end date unspecified
Engine code : not specified
Volkswagen
Bora — 1.9 TDI 110 hp
From 1996 — end date unspecified
Engine code : not specified
Golf III — 1.9 TDI 110 hp
From 1995 — end date unspecified
Engine code : not specified
Golf III — 1.9 TDI 110 hp
From 1996 — end date unspecified
Engine code : not specified
Golf IV — 1.9 TDI 110 hp
From 1998 — end date unspecified
Engine code : not specified
Jetta 3–1.9 TDI 110 hp
From 1996 — end date unspecified
Engine code : not specified
Passat — 1.9 TDI 110 hp
From 1995 — end date unspecified
Engine code : not specified
Passat — 1.9 TDI 110 hp
From 1996 — end date unspecified
Engine code : not specified
Passat B3.5 — 1.9 TDI 110 hp
From 1996 — end date unspecified
Engine code : not specified
Polo 3–1.9 TDI 110 hp
From 1998 — end date unspecified
Engine code : not specified
Vento — 1.9 TDI 110 hp
From 1996 — end date unspecified
Engine code : not specified

Additional technical specifications

Product type: Hybrid Turbo
Engine: 1.9 TDI
Power : 110 hp
Editing: plug & play, without any modifications to the vehicle
Available work placements: Stage 1, Stage 2 and Stage 2+

Assembly instructions

⚠️ WARNING — IMPORTANT BEFORE ASSEMBLY

Before installation, identify and rectify the cause of the previous fault. Check the lubrication circuit, the supply and the return d’the oil and the cleanliness of all the pipes’.

Check the intake and ensure there are no foreign objects present. Carry out the priming in accordance with the relevant guidelines and follow the vehicle manufacturer’s instructions.

The wastegate must be adjusted and the engine management system adapted by a qualified professional, taking into account the tuning level and the vehicle’s configuration.

If a lubrication fault is not rectified, it may lead to the turbocharger failing again.

How do you choose the right turbo ?

Check the reference number engraved or marked on the turbocharger dthe original, then compare it with the OEM and manufacturer’s specifications in this data sheet. Also check the make, model, generation, body style, engine type and power output of 110 hp, theYear the mounting code and the engine code, where available.

The same engine can be fitted with several different turbocharger set-ups. Matching the model and power rating is therefore not always sufficient to confirm compatibility.

⚠️ Check your turbo’s part numbers

Before placing your order, Compare the part number on your turbocharger d’origin’ using the references given in this fact sheet. Having the same motor does not always guarantee compatibility.

If you are in any doubt, please contact us with the full part number from your turbocharger.

Product Details
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How do you identify the correct turbo part number?

A single engine type may have been fitted with several different turbochargers depending on theYear, power output, engine version or technical evolution.. The application alone is therefore not always sufficient for to accurately identify the correct turbo.

Before ordering, note down the part numbers shown on the identification plate d of your old turbocharger. This may be d an OEM part number or d a part number from the turbo manufacturer.

Compare these part numbers with those listed on our product pages.. If in doubt, our team can help you verify the part number you are looking for before you place your order.

Turbo failure: identify the cause before replacement

A loss of power, an unusual whistling noise, oil consumption d, abnormal smoke or poor engine performance may be linked to a turbocharger fault.

However, a fault that appears to be turbo-related may also stem d from a lubrication issue, d from contaminated oil, d from a foreign object, from the intake or exhaust systems, or d from another engine peripheral component.

It is therefore important to investigate the cause of the fault before fitting a new turbo or a new Cartridge.

→ Identifying the symptoms d of a turbo failure

→ Understand the main causes of turbo failure d

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BEFORE REPLACING A TURBO

A turbocharger failure may be the result d of another engine problem. Before fitting d a new turbo or Cartridge, identify and rectify the cause of the original fault to d avoid d damaging the new part.

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