This hybrid turbo for Crafter 2.5 TDI with 136 hp and 163 hp features d an internal modification designed to adjust the compression capacity and d air flow. It is available in three documented performance levels, featuring a high-flow MFS compressor wheel, 360° thrust bearing and high-speed balancing.
Its design plug & play allows for Installation without modification based on the data provided. The choice of stage must take into account the engine configuration and intended use.
This modification primarily affects the compressor impeller in order d to adapt the air flow rate d. The 360° thrust bearing helps to distribute the axial forces applied to the rotor more evenly.
Stage 2 combines a oversized compressor impeller with a reprofiled d intake housing. This modification is designed to correctly accommodate the new impeller and may alter the compressor’s air displacement capacity d.
Stage 3 includes modifications to both the compressor and turbine sides. The final performance depends on the overall configuration, in particular the engine management system, boost pressure and peripheral systems.
A hybrid turbo is based on a turbocharger architecture designed for accommodate internal modifications. Depending on the stage, these may involve the compressor wheel, the housings, the turbine wheel, the thrust bearing system and balancing.
The aim is d to adapt the compression capacity and air flow d to the requirements d of an engine upgrade. A hybrid turbo is therefore not defined solely by the appearance of its compressor wheel, but by the coherence of its geometry and mechanical modifications.
MFS stands for ‘Milled From Solid’, meaning a wheel machined from a solid block. This term describes a manufacturing process and does not, on its own, guarantee an increase in air flow d.
A standard MFS impeller may retain a geometry equivalent to that of the ori d. An MFS ‘ Performance ’ impeller may feature a profile, height, width, diameter or blade configuration tailored to the tuning objective. For this product, a forged aluminium wheel – lighter, larger and taller than the d'original – is documented, with a claimed 15 per cent higher compression capacity.
A standard MFS impeller can be just as shiny as an MFS impeller Performance. It is not its appearance that determines its performance, but its geometry and its ability to move more d'air. A higher airflow rate can contribute to power output with a suitably tuned engine, though it does not in itself guarantee results.
The compressor impeller draws in and then compresses the air sent to the engine. Its diameter, profile, height, width and the arrangement of its blades influence its aerodynamic behaviour. A suitable geometry can move more d air under certain operating conditions.
The result also depends on the compressor housing, the impeller and the turbine housing, the boost pressure and the engine set-up. A larger impeller does not automatically guarantee better performance and may alter the response time as well as the range d of optimal use.
The 360° bearing stop present on all three stages helps to distribute axial forces around the shaft. However, it does not protect the turbocharger against incorrect installation, insufficient lubrication or operation outside the specified conditions.
Each stage undergo d high-speed balancing at 150,000 rpm on a Cimat VSR test bench. This process aims to minimise vibrations and mechanical stresses on the rotor.
The engine management system must be adapted for to make the most of the hybrid turbo’s characteristics. The wastegate must be adjusted during the ECU reprogramming.
Depending on the level of tuning, the fuel injection, boost pressure, exhaust system, cooling system, clutch or gearbox may also require checking or adjustment. Fitting d a hybrid turbo does not automatically guarantee a power gain without appropriate configuration.
⚠️ WARNING — IMPORTANT BEFORE INSTALLATION
Identify and rectify the cause of the previous fault before d installing the turbo. Carefully check the lubrication system, the oil supply and return lines d.
Check that the pipes and the inlet are clean and free from foreign objects. Carry out the priming procedure in accordance with the applicable recommendations and follow the manufacturer’s instructions.
A lubrication fault that is not rectified may lead to the turbocharger failing again.
Check the part number marked on the original turbo d, then compare the OEM and manufacturer part numbers.. Also check the model, engine type 2.5 TDI, power output hp, theYear and the engine code where available.. An identical engine type does not always guarantee compatibility.
⚠️ Check your turbo’s part numbers
Before ordering, compare the part number marked on your original d turbocharger with the part numbers listed in this data sheet. An identical engine specification does not always guarantee compatibility.
If in doubt, please contact us with the full part number from your turbocharger.
ALFI TURBO specialises in the sale of turbochargers for for cars, commercial vehicles, heavy goods vehicles, construction machinery, agricultural machinery and boats: new turbochargers, remanufactured units, hybrid turbochargers, Cartridge and turbocharger spare parts. Over 20,000 items are available.
The turbocharger plays a vital role in the operation and performance d of a turbocharged engine. When a turbocharger needs replacing, it is important d to identify the exact part number before ordering.
ALFI TURBO supplies turbochargers for for a wide range of makes and engine types: cars, commercial vehicles, heavy goods vehicles, construction machinery, tractors and agricultural machinery, as well as various marine applications.
You can search for your turbo based on the vehicle or application, engine type, engine code, or directly using d an OEM or manufacturer part number found on your old turbocharger.
Browse our range of new turbochargers for for diesel and petrol engines. ALFI TURBO has over 5,500 new turbochargers in stock for covering a wide range of makes, engine types and turbocharger part numbers.
View new turbochargers →A standard exchange turbo allows you to replace a turbocharger whilst returning the old part where a deposit is required. Our catalogue includes numerous part numbers for from various makes and engine types.
View standard exchange turbochargers →Hybrid turbos are designed for set-ups requiring greater air flow d and higher performance potential than a standard set-up. Specifications depend on the turbo, its tuning and the engine configuration.
View hybrid turbos →The turbo Cartridge, also known as the central turbo cartridge, comprises the main rotating components of the turbocharger. ALFI TURBO has over 6,000 Cartridge for turbo part numbers.
View turbo Cartridge →Our catalogue covers a wide range of d applications fitted with d a turbocharged engine.
A single engine type may have been fitted with several different turbochargers depending on theYear, power output, engine version or technical evolution.. The application alone is therefore not always sufficient for to accurately identify the correct turbo.
Before ordering, note down the part numbers shown on the identification plate d of your old turbocharger. This may be d an OEM part number or d a part number from the turbo manufacturer.
Compare these part numbers with those listed on our product pages.. If in doubt, our team can help you verify the part number you are looking for before you place your order.
A loss of power, an unusual whistling noise, oil consumption d, abnormal smoke or poor engine performance may be linked to a turbocharger fault.
However, a fault that appears to be turbo-related may also stem d from a lubrication issue, d from contaminated oil, d from a foreign object, from the intake or exhaust systems, or d from another engine peripheral component.
It is therefore important to investigate the cause of the fault before fitting a new turbo or a new Cartridge.
Since 2012, ALFI TURBO has been assisting private individuals and professionals in identifying and replacing turbochargers.
A turbocharger failure may be the result d of another engine problem. Before fitting d a new turbo or Cartridge, identify and rectify the cause of the original fault to d avoid d damaging the new part.
Do you have a turbocharger part number but can’t find the matching part? Are you unsure which part number to choose? Send us the details from your old turbo so that our team can help you identify the part you’re looking for.
CONTACT ALFI TURBO