Hybrid Turbo Crafter 2 5 136 and 163 – 076145701L, 49377-07440. TDI hp hp

Hybrid
Hybrid Turbo Crafter  2.5 TDI 136 163 49T77-07440, 49377-07440, 49377-07405, 49377-07404, 49377-07403, 49377-07401 0761
  • Hybrid Turbo Crafter  2.5 TDI 136 163 49T77-07440, 49377-07440, 49377-07405, 49377-07404, 49377-07403, 49377-07401 0761
  • Hybrid Turbo Crafter  2.5 TDI 136 163 49T77-07440, 49377-07440, 49377-07405, 49377-07404, 49377-07403, 49377-07401 0761
  • Hybrid Turbo Crafter  2.5 TDI 136 163 49T77-07440, 49377-07440, 49377-07405, 49377-07404, 49377-07403, 49377-07401 0761
49377-07401
Year: Not specified
Power: 136 hp, 163 hp
displacement: 2,., 5 TDI
Engine code: Not specified
Gasket kit
Preparation course
€403.20 VAT included

336 tax excl.

Quantity
Manufacturing time: 15-20 working days

Description

This hybrid turbo for Crafter 2.5 TDI with 136 hp and 163 hp features d an internal modification designed to adjust the compression capacity and d air flow. It is available in three documented performance levels, featuring a high-flow MFS compressor wheel, 360° thrust bearing and high-speed balancing.

Its design plug & play allows for Installation without modification based on the data provided. The choice of stage must take into account the engine configuration and intended use.

Available configurations — Stage 1, Stage 2 and Stage 3

Stage 1
Compressor wheel: MFS high-flow
Thrust bearing system: 360° thrust bearing
Balancing: High-speed balancing at 150,000 rpm on a Cimat VSR test bench

This modification primarily affects the compressor impeller in order d to adapt the air flow rate d. The 360° thrust bearing helps to distribute the axial forces applied to the rotor more evenly.

Stage 2
Compressor impeller: MFS high-flow oversized
d' intake housing: Reprofiled for accommodate the new impeller oversized
Bearing system: 360° thrust bearing
Balancing: High-speed balancing at 150,000 rpm on a Cimat VSR test bench

Stage 2 combines a oversized compressor impeller with a reprofiled d intake housing. This modification is designed to correctly accommodate the new impeller and may alter the compressor’s air displacement capacity d.

Stage 3
Compressor impeller: MFS high-flow oversized
d intake housing: Reprofiled for to accommodate the new impeller oversized
Thrust bearing system: 360° thrust bearing
Turbine impeller: High-flow oversized
Turbine casing: Reprofiled for ly to accommodate the new impeller oversized
Balancing: High-speed balancing at 150,000 rpm on a Cimat VSR test bench

Stage 3 includes modifications to both the compressor and turbine sides. The final performance depends on the overall configuration, in particular the engine management system, boost pressure and peripheral systems.

What is a hybrid turbo?

A hybrid turbo is based on a turbocharger architecture designed for accommodate internal modifications. Depending on the stage, these may involve the compressor wheel, the housings, the turbine wheel, the thrust bearing system and balancing.

The aim is d to adapt the compression capacity and air flow d to the requirements d of an engine upgrade. A hybrid turbo is therefore not defined solely by the appearance of its compressor wheel, but by the coherence of its geometry and mechanical modifications.

MFS compressor wheel: standard or ‘ Performance ’?

MFS stands for ‘Milled From Solid’, meaning a wheel machined from a solid block. This term describes a manufacturing process and does not, on its own, guarantee an increase in air flow d.

A standard MFS impeller may retain a geometry equivalent to that of the ori d. An MFS ‘ Performance ’ impeller may feature a profile, height, width, diameter or blade configuration tailored to the tuning objective. For this product, a forged aluminium wheel – lighter, larger and taller than the d'original – is documented, with a claimed 15 per cent higher compression capacity.

A standard MFS impeller can be just as shiny as an MFS impeller Performance. It is not its appearance that determines its performance, but its geometry and its ability to move more d'air. A higher airflow rate can contribute to power output with a suitably tuned engine, though it does not in itself guarantee results.

Why does the geometry of the blades influence the air flow rate d?

The compressor impeller draws in and then compresses the air sent to the engine. Its diameter, profile, height, width and the arrangement of its blades influence its aerodynamic behaviour. A suitable geometry can move more d air under certain operating conditions.

The result also depends on the compressor housing, the impeller and the turbine housing, the boost pressure and the engine set-up. A larger impeller does not automatically guarantee better performance and may alter the response time as well as the range d of optimal use.

Reliability and balancing of the hybrid turbocharger

The 360° bearing stop present on all three stages helps to distribute axial forces around the shaft. However, it does not protect the turbocharger against incorrect installation, insufficient lubrication or operation outside the specified conditions.

Each stage undergo d high-speed balancing at 150,000 rpm on a Cimat VSR test bench. This process aims to minimise vibrations and mechanical stresses on the rotor.

Engine remapping and preparation

The engine management system must be adapted for to make the most of the hybrid turbo’s characteristics. The wastegate must be adjusted during the ECU reprogramming.

Depending on the level of tuning, the fuel injection, boost pressure, exhaust system, cooling system, clutch or gearbox may also require checking or adjustment. Fitting d a hybrid turbo does not automatically guarantee a power gain without appropriate configuration.

Turbo specifications

OEM part numbers

076145701L
076145701LV
076145701LX
076145701B
076145701BV
076145701BX
076145701E
076145701EV
076145701EX
076145701H
076145701HV
076145701HX
076145701F
076145701FV
076145701FX

Manufacturer’s part numbers

49T77-07440
49377-07440
49377-07405
49377-07404
49377-07403
49377-07401

Compatible vehicles and assignments

Crafter
Crafter 2.5 TDI — 136 hp
Engine: 2.5 TDI — period unspecified
Engine code: not specified
Crafter 2.5 TDI –163 hp
Engine: 2.5 TDI — period unspecified
Engine code: not specified

Additional technical specifications

Product type: Hybrid Turbo
Engine: 2,.,5 TDI
Documented power outputs: 136 hp and 163 hp
Installation: Plug & play, no modifications required according to the supplied data

Installation advice

⚠️ WARNING — IMPORTANT BEFORE INSTALLATION

Identify and rectify the cause of the previous fault before d installing the turbo. Carefully check the lubrication system, the oil supply and return lines d.

Check that the pipes and the inlet are clean and free from foreign objects. Carry out the priming procedure in accordance with the applicable recommendations and follow the manufacturer’s instructions.

A lubrication fault that is not rectified may lead to the turbocharger failing again.

How do you identify the correct turbo?

Check the part number marked on the original turbo d, then compare the OEM and manufacturer part numbers.. Also check the model, engine type 2.5 TDI, power output hp, theYear and the engine code where available.. An identical engine type does not always guarantee compatibility.

⚠️ Check your turbo’s part numbers

Before ordering, compare the part number marked on your original d turbocharger with the part numbers listed in this data sheet. An identical engine specification does not always guarantee compatibility.

If in doubt, please contact us with the full part number from your turbocharger.

Product Details
49377-07401
Hybrid
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Turbo: specialists in turbochargers since 2012

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Compare these part numbers with those listed on our product pages.. If in doubt, our team can help you verify the part number you are looking for before you place your order.

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A loss of power, an unusual whistling noise, oil consumption d, abnormal smoke or poor engine performance may be linked to a turbocharger fault.

However, a fault that appears to be turbo-related may also stem d from a lubrication issue, d from contaminated oil, d from a foreign object, from the intake or exhaust systems, or d from another engine peripheral component.

It is therefore important to investigate the cause of the fault before fitting a new turbo or a new Cartridge.

→ Identifying the symptoms d of a turbo failure

→ Understand the main causes of turbo failure d

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BEFORE REPLACING A TURBO

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