Hybrid Turbo 2.0i 165, 170 and 180 hp – 49377-07343

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Hybrid
Hybrid Turbo 2.0i 165 170 180 hp 49377-07343
  • Hybrid Turbo 2.0i 165 170 180 hp 49377-07343
  • Hybrid Turbo 2.0i 165 170 180 hp 49377-07343
  • Hybrid Turbo 2.0i 165 170 180 hp 49377-07343
49377-07343
Year: Not specified
Power: 165, 170 and 180 hp
displacement: 2.0 l
Engine code: Not specified
Gasket kit
Preparation course
Exchange
€661.49 VAT included

551.24125 tax excl.

Quantity
Manufacturing time: 15-20 working days

Description

This TD04 hybrid turbocharger is designed for the 2.0 i engines with 165, 170 and 180 hp, corresponding to the part numbers listed on this data sheet:.. Its tuning is based on a high-flow MFS compressor wheel, a 360° bearing stop and high-speed balancing.

The available tuning levels allow you to choose different internal configurations whilst retaining a plug & play-style installation, with no external modifications required as per the product specification.

Available configurations — Stage 1, Stage 2 and Stage 3

Stage 1
Compressor impeller: MFS high-flow
Thrust bearing: 360° thrust bearing
Balancing: high-speed balancing at 150,000 rpm on a Cimat VSR test bench

This modification primarily affects the compressor section in order d to adjust the compression capacity and the d air flow rate of the turbo.

Stage 2
Compressor impeller: MFS high-flow oversized
Intake casing d: re-profiled for accommodate the new impeller oversized
Thrust bearing: 360° thrust bearing
Balancing: high-speed balancing at 150,000 rpm on a Cimat VSR test bench

The reprofiling of the intake d housing accompanies the change in diameter of the. compressor wheel. This configuration may alter the available flow rate and the behaviour of the turbocharger.

Stage 3
Compressor wheel: MFS high-flow oversized
d' intake housing: re-profiled for accommodate the new impeller oversized
Thrust bearing: 360° thrust bearing
Turbine impeller: high-flow oversized
Turbine casing: reprofiled for ly to accommodate the new impeller oversized
Balancing: high-speed balancing at 150,000 rpm on a Cimat VSR test bench

This modification involves changes to both the compressor and turbine sides. The larger dimensions may affect air flow d, exhaust flow d and response time, depending on the engine configuration.

What is a hybrid turbo?

A hybrid turbo retains an architecture suited to the intended installation whilst incorporating internal modifications. Depending on the upgrade stage, these may involve the compressor wheel, the housings, the turbine wheel, the thrust bearing or balancing.

The aim is d to adapt the compression capacity and the air flow rate d. However, a hybrid turbo is not defined solely by the appearance of its impeller: the overall geometry and the consistency between the components determine its behaviour.

MFS compressor wheel: standard or Performance?

MFS stands for ‘Milled From Solid’, meaning a wheel machined from a solid block. This technology describes its manufacturing process and does not, on its own, guarantee an increase in airflow d.

A standard MFS impeller may retain a geometry equivalent to that of the original d. An MFS Performance impeller is based on a geometry adapted to the tuning objective, for example in terms of the profile, height, width or diameter of the blades where such modifications are intended.

A standard MFS impeller can be just as polished as an MFS impeller Performance. It is not its appearance that determines its performance, but its geometry and its ability to move more d'air. A higher airflow can support an increase in power with a suitably adapted engine tuning, though this alone does not guarantee results.

Why does the geometry of the blades influence the air flow rate d?

The compressor impeller draws in and then compresses the air sent to the engine. Its diameter, profile, height, width and blade arrangement all influence its aerodynamic behaviour. The result also depends on the housing, the turbine, the boost pressure and the engine tuning. A larger impeller therefore does not automatically guarantee a better result and may alter the response time.

Reliability and balancing of the hybrid turbocharger

The documented 360° bearing stop helps to distribute axial forces around the assembly. It does not, however, eliminate the need for d a compliant lubrication system or d careful installation.

The rotor is balanced at high speed, up to 150,000 rpm, on a Cimat VSR test bench. This process aims to minimise vibrations and mechanical stresses, but does not protect against incorrect installation, inadequate lubrication or the presence d of a foreign object.

Engine remapping and tuning

The engine control unit must be remapped for to make full use of the performance upgrade’s characteristics. The mapping, boost pressure, fuel injection, exhaust and cooling must be checked or adjusted according to the vehicle. The wastegate must be adjusted during remapping. The transmission and other components under load must also be checked depending on the project.

Turbo specifications

OEM part numbers

8.200.124.944
8.200.251.391
8.200.396.687
8.200.396.689
8200054417
8200124944
8200251391
8200396687
8200396689
8200896657

Manufacturer’s part numbers

49377-07300
49377-07301
49377-07303
49377-07310
49377-07311
49377-07313
49377-07333
49377-07343

Compatible vehicles and applications

No detailed list of makes, models, production periods or engine codes is documented. Compatibility must be confirmed using the reference number on the original turbo d.

Additional technical specifications

Product type: hybrid turbo
Family: TD04
Engine: 2.0 i
Documented power outputs: 165, 170 and 180 hp
Installation: plug & play, no external modifications required

Fitting advice

⚠️ WARNING — IMPORTANT BEFORE INSTALLATION

Identify and rectify the cause of the previous fault. Check the lubrication circuit, as well as the oil supply and return d. Check that the pipes and the inlet are clean and free from foreign objects.

Carry out priming in accordance with the applicable recommendations and follow the manufacturer’s instructions. The mapping and adjustment of the wastegate must be carried out by a qualified professional.

Unresolved lubrication issues may lead to further turbocharger failure.

How do you identify the correct turbo?

Check the part number of the original turbo d and compare it with the OEM and manufacturer part numbers in this fact sheet. Also check the model, generation, body style, engine type, power output, years of manufacture and engine code where available. An identical engine type is not always sufficient to confirm compatibility.

⚠️ Check your turbo’s part numbers

Before ordering, compare the part number marked on your original turbo d with the part numbers listed in this data sheet. An identical engine specification does not always guarantee compatibility.

If in doubt, please contact us with a clear photo of the nameplate or the part number of the original turbo d.

Product Details
49377-07343
Hybrid
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Turbo: specialists in turbochargers since 2012

ALFI TURBO specialises in the sale of turbochargers for for cars, commercial vehicles, heavy goods vehicles, construction machinery, agricultural machinery and boats: new turbochargers, remanufactured units, hybrid turbochargers, Cartridge and turbocharger spare parts. Over 20,000 items are available.

Find the right turbocharger for your engine

The turbocharger plays a vital role in the operation and performance d of a turbocharged engine. When a turbocharger needs replacing, it is important d to identify the exact part number before ordering.

ALFI TURBO supplies turbochargers for for a wide range of makes and engine types: cars, commercial vehicles, heavy goods vehicles, construction machinery, tractors and agricultural machinery, as well as various marine applications.

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Hybrid turbos are designed for set-ups requiring greater air flow d and higher performance potential than a standard set-up. Specifications depend on the turbo, its tuning and the engine configuration.

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How do you identify the correct turbo part number?

A single engine type may have been fitted with several different turbochargers depending on theYear, power output, engine version or technical evolution.. The application alone is therefore not always sufficient for to accurately identify the correct turbo.

Before ordering, note down the part numbers shown on the identification plate d of your old turbocharger. This may be d an OEM part number or d a part number from the turbo manufacturer.

Compare these part numbers with those listed on our product pages.. If in doubt, our team can help you verify the part number you are looking for before you place your order.

Turbo failure: identify the cause before replacement

A loss of power, an unusual whistling noise, oil consumption d, abnormal smoke or poor engine performance may be linked to a turbocharger fault.

However, a fault that appears to be turbo-related may also stem d from a lubrication issue, d from contaminated oil, d from a foreign object, from the intake or exhaust systems, or d from another engine peripheral component.

It is therefore important to investigate the cause of the fault before fitting a new turbo or a new Cartridge.

→ Identifying the symptoms d of a turbo failure

→ Understand the main causes of turbo failure d

ALFI TURBO, specialists in turbochargers since 2012

Since 2012, ALFI TURBO has been assisting private individuals and professionals in identifying and replacing turbochargers.

  • over 20,000 items in the catalogue;
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BEFORE REPLACING A TURBO

A turbocharger failure may be the result d of another engine problem. Before fitting d a new turbo or Cartridge, identify and rectify the cause of the original fault to d avoid d damaging the new part.

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