Hybrid Turbo 2.7 TD 99 hp – H12-22

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Hybrid
Hybrid Turbo 3.0 CDTI / DCI 136 140 hp 7701065204 H12-22, HT12-22A, HT12-22B, HT12-22C 047-00A, HT12-22D
  • Hybrid Turbo 3.0 CDTI / DCI 136 140 hp 7701065204 H12-22, HT12-22A, HT12-22B, HT12-22C 047-00A, HT12-22D
  • Hybrid Turbo 3.0 CDTI / DCI 136 140 hp 7701065204 H12-22, HT12-22A, HT12-22B, HT12-22C 047-00A, HT12-22D
  • Hybrid Turbo 3.0 CDTI / DCI 136 140 hp 7701065204 H12-22, HT12-22A, HT12-22B, HT12-22C 047-00A, HT12-22D
H12-22
Year: Not specified
Power: 99 hp
displacement: 2.7 l
Engine code: Not specified
Gasket kit
Preparation course
Exchange
€409.49 VAT included

341.24125 tax excl.

Quantity
Manufacturing time: 15-20 working days

Description

This hybrid turbo is designed for a 2.7 TD engine with 99 hp. Its specification is based in particular on a high-flow MFS compressor wheel, a 360° bearing stop and high-speed balancing, with additional modifications depending on the chosen upgrade package.

Designed for for installation plug & play, it retains its original fitment without any external modifications. However, to make the most of its performance characteristics, a comprehensive engine preparation and appropriate tuning are required.

Available tuning packages — Stage 1, Stage 2 and Stage 3

Stage 1
Compressor wheel: high-flow MFS
Thrust bearing: 360° thrust bearing
Balancing: high-speed balancing at 150,000 rpm on a Cimat VSR test bench

This configuration primarily affects the compressor impeller in order d to adjust the compression capacity and the air flow rate d. It does not, on its own, determine the final power output of the engine.

Stage 2
Compressor impeller: MFS high-flow type oversized
d' intake housing: re-profiled for accommodate the new impeller oversized
Thrust bearing: 360° thrust bearing
Balancing: high-speed balancing at 150,000 rpm on a Cimat VSR test bench

Stage 2 combines a oversized compressor impeller with a reprofiled d intake casing. This modification is designed to correctly accommodate the new geometry and to promote a higher d air flow under the intended operating conditions.

Stage 3
Compressor impeller: high-flow MFS oversized
Intake housing d: reprofiled for to accommodate the new impeller oversized
Thrust bearing: 360° thrust bearing
Turbine impeller: high-flow oversized
Turbine casing: reprofiled for ly to accommodate the new impeller oversized
Balancing: high-speed balancing at 150,000 rpm on a Cimat VSR test bench

This version modifies the compressor and turbine sides. The oversized impellers and re-profiled housings affect both the flow rate and the behaviour of the turbocharger; however, the final power output cannot be determined without knowing the full extent of the engine tuning.

What is a hybrid turbo?

A hybrid turbo utilises a turbocharger architecture adapted for accommodate modified internal components. Depending on the upgrade stage, the modifications may involve the compressor wheel, the turbine wheel, the housings, the thrust bearing and the balancing.

The aim is d to adapt the compression capacity and air flow rate d. A hybrid turbo is not defined solely by the appearance of its impeller: the geometry of the components, their combination and the quality of the machining are also decisive factors.

MFS compressor wheel: standard or Performance?

MFS stands for ‘Milled From Solid’, meaning a wheel machined from a solid block. This technology describes the manufacturing process, but does not in itself guarantee an increase in air flow d.

Performance A standard MFS impeller may retain a geometry equivalent to the original. An ‘ ’ MFS impeller may feature a geometry adapted to the modification, with a different profile or dimensions, provided these modifications are documented. For this product, the wheel is described as being made of forged aluminium, lighter, wider and taller than the original d, with a claimed 15 per cent increase in load capacity.

A standard MFS impeller can be just as shiny as an MFS impeller Performance. It is not its appearance that determines its performance, but its geometry and its ability to move more d'air. A higher airflow can contribute to the development of more power with suitable engine tuning, without constituting a guarantee of a gain.

Why does the geometry of the blades influence the air flow rate d?

The compressor wheel draws in and then compresses the air sent to the engine. Its diameter, profile, height, width and the arrangement of its blades influence its aerodynamic behaviour and the amount d of air displaced under certain conditions.

The result also depends on the casings, the turbine wheel, the boost pressure and the engine management system. A larger wheel therefore does not automatically guarantee better performance and may alter the response time as well as the range d of optimal operation.

Reliability and balancing of the hybrid turbo

The documented 360° thrust bearing distributes axial forces over a wide surface area. It helps the bearing adapt to operating stresses, without making the turbocharger immune to poor lubrication or incorrect installation.

The rotor is balanced at high speed, up to 150,000 rpm, on a Cimat VSR test bench. This process aims to minimise vibrations and mechanical stresses in the rotating assembly.

Engine remapping and preparation

The engine mapping must be adapted for fully utilise the characteristics of the hybrid turbo. The wastegate must be adjusted whilst remapping the ECU.

Depending on the level of tuning, it is also advisable to check or d'adjust the fuel injection, boost pressure, exhaust system, cooling system, intake system and, if necessary, the transmission. Fitting d'a hybrid turbo does not automatically guarantee a power increase.

Turbo specifications

OEM part numbers

14411DB00A
7.701.065.204
7701065204

Manufacturer part numbers

H12-22
HT12-22A
HT12-22B
HT12-22C 047-00A
HT12-22D

Compatible vehicles and applications

No detailed vehicle compatibility information is documented. Compatibility must be established based on the original turbocharger part numbers d and the vehicle’s specifications.

Additional technical specifications

Product type: hybrid turbo
Engine capacity: 2.7 TD
Power: 99 hp
Fitting: plug & play, no external modifications required

Fitting advice

⚠️ WARNING — IMPORTANT BEFORE INSTALLATION

Identify and rectify the cause of the previous fault before d installing the turbocharger.

Check the lubrication circuit, the oil supply and return lines d. Check that the pipes and the inlet are clean and free from foreign objects.

Carry out the priming procedure in accordance with the applicable recommendations and follow the manufacturer’s instructions.

A lubrication fault that is not rectified may result in the turbocharger failing again.

How do you identify the correct turbo?

Check the part number engraved or marked on the original turbo d, then compare it with the OEM and manufacturer part numbers in this data sheet.. Also check the make, model, generation, body style, engine type, power output at hp, theYear and the engine code where available.

An identical engine specification does not always guarantee compatibility, as several different set-ups may exist.

⚠️ Check your turbo’s part numbers

Before ordering, compare the part number marked on your original turbo d with the part numbers listed in this data sheet. An identical engine specification does not always guarantee compatibility.

If in doubt, please contact us with the full part number of your original turbo d and your vehicle details.

Product Details
H12-22
Hybrid
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Turbo: specialists in turbochargers since 2012

ALFI TURBO specialises in the sale of turbochargers for for cars, commercial vehicles, heavy goods vehicles, construction machinery, agricultural machinery and boats: new turbochargers, remanufactured units, hybrid turbochargers, Cartridge and turbocharger spare parts. Over 20,000 items are available.

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The turbocharger plays a vital role in the operation and performance d of a turbocharged engine. When a turbocharger needs replacing, it is important d to identify the exact part number before ordering.

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Hybrid turbos are designed for set-ups requiring greater air flow d and higher performance potential than a standard set-up. Specifications depend on the turbo, its tuning and the engine configuration.

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How do you identify the correct turbo part number?

A single engine type may have been fitted with several different turbochargers depending on theYear, power output, engine version or technical evolution.. The application alone is therefore not always sufficient for to accurately identify the correct turbo.

Before ordering, note down the part numbers shown on the identification plate d of your old turbocharger. This may be d an OEM part number or d a part number from the turbo manufacturer.

Compare these part numbers with those listed on our product pages.. If in doubt, our team can help you verify the part number you are looking for before you place your order.

Turbo failure: identify the cause before replacement

A loss of power, an unusual whistling noise, oil consumption d, abnormal smoke or poor engine performance may be linked to a turbocharger fault.

However, a fault that appears to be turbo-related may also stem d from a lubrication issue, d from contaminated oil, d from a foreign object, from the intake or exhaust systems, or d from another engine peripheral component.

It is therefore important to investigate the cause of the fault before fitting a new turbo or a new Cartridge.

→ Identifying the symptoms d of a turbo failure

→ Understand the main causes of turbo failure d

ALFI TURBO, specialists in turbochargers since 2012

Since 2012, ALFI TURBO has been assisting private individuals and professionals in identifying and replacing turbochargers.

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BEFORE REPLACING A TURBO

A turbocharger failure may be the result d of another engine problem. Before fitting d a new turbo or Cartridge, identify and rectify the cause of the original fault to d avoid d damaging the new part.

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