Hybrid Turbo Mercedes-Benz Sprinter 2 2 129 and 150 – A6460901480, 53049880057. CDI hp

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Hybrid
Turbo  hybrid Sprinter  2.2 CDI 129 150 hp, 6460900380, 6460901280, 6460901480 A6460900380, A6460901280, A6460901480, 5304970005
  • Turbo  hybrid Sprinter  2.2 CDI 129 150 hp, 6460900380, 6460901280, 6460901480 A6460900380, A6460901280, A6460901480, 5304970005
  • Hybrid Turbo Sprinter  2.2 CDI 129 150 53049700057
  • Hybrid Turbo Sprinter  2.2 CDI 129 150 53049700057
53049700057
Year: From 2006, end date unspecified
Power: 129, hp and 150 hp
displacement: 2,., 2 CDI
Engine code: Not specified
Gasket kit
Preparation course
€478.80 VAT included

399 tax excl.

Quantity
Manufacturing time: 15-20 working days

Description

This hybrid turbo is designed for the Mercedes-Benz Sprinter 906 models fitted with the 2.2 CDI engine, producing 129 or 150 hp. The upgrade is based in particular on a high-flow MFS compressor wheel, a 360° bearing stop and high-speed balancing, with additional modifications depending on the package selected.

Documented applications include the Sprinter 215, 315, 415 and 515 models from 2006 onwards. Fitting is designed for the ‘ plug & play ’ configuration, whilst fully utilising the turbo’s performance requires appropriate engine tuning.

Available tuning packages — Stage 1, Stage 2 and Stage 3

Stage 1
Compressor wheel: MFS high-flow
Bearing thrust: 360°
Balancing: high-speed at 150,000 rpm on a Cimat VSR test bench

This modification acts on the compressor impeller to d adapt the flow rate d to the air, whilst retaining the other modifications strictly documented for in this stage.

Stage 2
Compressor wheel: MFS high-flow oversized
d' intake housing: re-profiled for accommodate the new impeller oversized
Bearing thrust ring: 360°
Balancing: high-speed at 150,000 rpm on a Cimat VSR test bench

oversized ’s compressor impeller is paired with a re-profiled d intake housing. This modification is designed to ensure the new geometry operates within a suitable housing and may alter both the flow rate and the turbocharger’s response.

Stage 3
Compressor wheel: MFS high-flow oversized
Intake housing d: re-profiled for to accommodate the new impeller oversized
Bearing thrust ring: 360°
Turbine impeller: high-flow oversized
Turbine casing: re-profiled for ly to accommodate the new impeller oversized
Balancing: high-speed at 150,000 rpm on a Cimat VSR test bench

This version combines modifications to both the compressor and turbine sides. The resulting performance depends on the overall engine configuration, boost pressure and the settings applied.

What is a hybrid turbo?

A hybrid turbo utilises a turbocharger architecture adapted for to accommodate modified internal components. Depending on the stage, the modification may involve the compressor wheel, the housings, the turbine wheel, the thrust bearing or the balancing.

The aim is d to adapt the compression capacity and air flow rate d. However, a hybrid turbo is not defined solely by the appearance of its impeller: the geometry of the components, their combination and the quality of the balancing are crucial.

MFS compressor wheel: standard or Performance?

MFS stands for ‘Milled From Solid’, meaning a wheel machined from a solid block. This manufacturing process alone does not guarantee an increase in airflow d'air. A standard MFS wheel may retain a geometry equivalent to that d'of the original.

An MFS impeller Performance can be given a geometry tailored to the tuning objective, for example in terms of the profile or dimensions of the blades, where such modifications are planned. A standard MFS impeller can be just as shiny as an MFS impeller Performance. It is not its appearance that determines its performance, but its geometry and its ability to move more d air.

A higher airflow d can contribute to power output with the right engine tuning, though it does not, on its own, guarantee a specific result.

Why does the geometry of the blades influence the air flow rate d?

The compressor wheel draws in and then compresses the air sent to the engine. Its diameter, profile, height, width and the arrangement of its blades influence its aerodynamic behaviour and the amount d of air it can move under certain conditions.

The result also depends on the housings, the turbine wheel, the boost pressure and the engine management system. A larger wheel therefore does not automatically guarantee better performance and may alter the response time as well as the range d of optimal operation.

Reliability and balancing of the hybrid turbo

The 360° stop, documented at each stage, helps to distribute the axial forces applied to the rotor. It does not eliminate the need d for proper lubrication or d for correct installation.

The rotor is balanced at high speed, up to 150,000 rpm, on a Cimat VSR test bench. This process aims to minimise vibrations and mechanical stresses, but does not protect the turbocharger against insufficient lubrication, contamination or incorrect installation.

Engine remapping and preparation

The engine management system must be adapted for to make full use of the characteristics of this hybrid turbo. The wastegate must be adjusted during the ECU remapping.

Depending on the level of tuning, the fuel injection, boost pressure, exhaust system, intake air cooling d and transmission must be checked or adjusted. The hybrid turbo does not automatically guarantee a power gain without appropriate configuration.

Turbo specifications

OEM part numbers

6460900380
6460901280
6460901480
A6460900380
A6460901280
A6460901480

Manufacturer’s part numbers

530497000
53049700057
53049800057
53049880057
53049900057

Compatible vehicles and assignments

Mercedes-Benz
Sprinter 215 (906) — 129 hp
2.2 CDI — from 2006, end date unspecified
Engine code : unspecified
Sprinter 215 (906) — 150 hp
2.2 CDI — from 2006, end date unspecified
Engine code : unspecified
Sprinter 315 (906) — 129 hp
2.2 CDI — from 2006, end date unspecified
Engine code : unspecified
Sprinter 315 (906) — 150 hp
2.2 CDI — from 2006, end date unspecified
Engine code : unspecified
Sprinter 415 (906) — 129 hp
2.2 CDI — from 2006, end date unspecified
Engine code : unspecified
Sprinter 415 (906) — 150 hp
2.2 CDI — from 2006, end date unspecified
Engine code : unspecified
Sprinter 515 (906) — 129 hp
2.2 CDI — from 2006, end date unspecified
Engine code : unspecified
Sprinter 515 (906) — 150 hp
2.2 CDI — from 2006, end date unspecified
Engine code : unspecified

Additional technical specifications

Product type: turbo hybrid
Engine: 2.2 CDI
Power outputs: 129 hp and 150 hp
Documented period: from 2006, end unspecified
Fitting: plug & play, no modification to the fitting required

Fitting instructions

⚠️ WARNING — IMPORTANT BEFORE INSTALLATION

Before installation, identify and rectify the cause of the previous fault. Check the lubrication circuit, the oil supply and return d as well as the cleanliness of all pipes.

Check the inlet and ensure there are no foreign objects present. Carry out priming in accordance with the applicable recommendations and follow the manufacturer’s instructions.

A lubrication fault that is not rectified may lead to the turbocharger failing again.

How do you identify the correct turbo?

Check the part number marked on the original turbo d and compare it with the OEM and manufacturer part numbers listed above. Also check the make, model, 906 generation, version, engine type 2.2 CDI, the power rating of 129 or 150 hp and the production period.

An identical engine specification does not always guarantee compatibility: there may be several different set-ups depending on the vehicle’s configuration.

⚠️ Check your turbo’s part numbers

Before ordering, compare the part number marked on your original turbo d with the part numbers listed in this specification sheet. An identical engine specification does not always guarantee compatibility.

If you are unsure about your fitment, please contact us with the part number from your original turbo d.

Product Details
53049700057
Hybrid
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