Hybrid Turbo 2.2 CDI 115 and 141 hp – 709835

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Hybrid
Hybrid Turbo turbo mercedes 2.2 Cdi 704412 709835 A6110960399 A6110960799
  • Hybrid Turbo turbo mercedes 2.2 Cdi 704412 709835 A6110960399 A6110960799
  • Hybrid Turbo turbo mercedes 2.2 Cdi 704412 709835 A6110960399 A6110960799
  • Hybrid Turbo turbo mercedes 2.2 Cdi 704412 709835 A6110960399 A6110960799
709835
Year: Not specified
Power: 115 and 141 hp
displacement: 2.2 CDI
Engine code: Not specified
Gasket kit
Preparation course
Exchange
€451.49 VAT included

376.24125 tax excl.

Quantity
Manufacturing time: 15-20 working days

Description

This hybrid turbo, designed for the 2.and 2 CDI engines with 115 and 141 hp, is available in three performance levels. Its design is tailored to each performance level to doptimise air flow d, featuring a high-flow MFS compressor wheel and documented mechanical modifications.

Installation is advertised as plug & play, requiring no external modifications. However, the configuration of the engine and its peripherals must be adapted to the chosen trim level.

Available tuning packages — Stage 1, Stage 2 and Stage 3

Stage 1
Compressor wheel: MFS high-flow
Thrust bearing: 360° bearing
Balancing: high-speed at 150,000 revolutions per minute on a Cimat VSR test bench

This modification affects the compressor section to d’adapt the air displacement capacity d’air, whilst retaining a configuration closer to the base design than the higher-specification stages.

Stage 2
Compressor impeller: MFS high-flow oversized
dIntake casing: re-profiled for accommodate the new impeller oversized
Thrust bearing: 360° bearing
Balancing: high-speed balancing at 150,000 revolutions per minute on a Cimat VSR test bench

oversized ’s compressor impeller requires the intake housing to be re-profiled d. This combination aims to increase flow capacity, although it cannot, on its own, guarantee a specific engine power output.

Stage 3
Compressor impeller: MFS high-flow oversized
Casing d’ intake: re-profiled for accommodate the new impeller oversized
Thrust bearing: 360° bearing
Turbine impeller: high flow oversized
Turbine casing: reprofiled for ly to accommodate the new impeller oversized
Balancing: high-speed balancing at 150,000 revolutions per minute on a Cimat VSR test bench

This modification alters both the compressor and turbine sides. The final performance depends on the overall engine configuration; in particular, a larger impeller may alter the response time and the range d’optimal operating conditions.

What is a hybrid turbocharger?

A hybrid turbo is based on a turbocharger architecture adapted for accommodate internal components that differ from the original configuration d. Depending on the upgrade, modifications may involve the compressor wheel, the housings, the turbine wheel, the thrust bearing system and balancing.

The aim is dto adapt the compression capacity and air flow rate d. However, a hybrid turbo is not defined solely by the appearance of its compressor wheel: the compatibility between the wheels, the housings and the engine tuning remains crucial.

MFS compressor wheel: standard or Performance?

MFS stands for ‘Milled From Solid’, meaning a wheel machined from a solid block. This manufacturing process alone does not guarantee an increase in airflow d’air. A standard MFS wheel may retain a geometry equivalent to that d’of the original.

An MFS impeller Performance can be given a geometry tailored to the tuning objective, in particular through its profile, the height or width of its blades and its diameter. On this product, higher-level tuning packages use a compressor impeller oversized with a re-profiled intake casing d.

A standard MFS impeller can perform just as well as an MFS impeller Performance. It is not its appearance that determines its performance, but its geometry and its ability to move more d’air. A higher flow rate can help to develop more power only when combined with appropriate engine tuning.

Why does the geometry of the blades influence the air flow rate d?

The compressor impeller draws in and then compresses the air destined for the engine. Its diameter, profile, height, width and blade arrangement influence its aerodynamic behaviour. A suitable geometry can move more dair under certain operating conditions.

The result also depends on the compressor housing, the impeller and the turbine housing, the boost pressure and the engine mapping. A larger impeller therefore does not automatically guarantee better performance in all conditions.

Reliability and balancing of the hybrid turbo

The 360° bearing stop, featured on all three stages, helps to distribute axial forces. It must operate with correct lubrication and does not make the turbocharger immune to incorrect installation or a fault din the oil supply.

Each unit undergoes dhigh-speed balancing at 150,000 revolutions per minute on a Cimat VSR test bench. This process aims to minimise vibrations and mechanical stresses on the rotor.

Engine remapping and tuning

The engine management system must be adapted for to make full use of the hybrid turbo’s characteristics. The mapping, boost pressure, fuel injection, exhaust and cooling systems must be checked and adjusted according to the vehicle and the level of tuning.

The wastegate must be adjusted during ECU remapping. The clutch, gearbox and other components may also require checking. Fitting the turbocharger alone does not guarantee any specific power gain.

Turbo part numbers

OEM part numbers

6110960399
6110960799
A611 096 0399
A611 096 0799
A6110960399
A6110960799

Manufacturer’s part numbers

704412-0001
704412-5001S
709835-0001
709835-0002
709835-5002S

Turbocharger models

GT1852V
GTA1852V

Compatible vehicles and applications

Unspecified applications

No detailed list of vehicles, model years, body styles, fitment dates or engine codes is documented. Compatibility must be confirmed using the original turbo’s part numbers d.

Additional technical specifications

Product type: Hybrid Turbo
Engine type: 2.2 CDI
Stated power outputs: 115 and 141 hp
Fitting: plug & play, no external modifications required
Turbo families: GT1852V and GTA1852V

Fitting advice

⚠️ WARNING — IMPORTANT BEFORE INSTALLATION

Identify and rectify the cause of the previous fault before d’installing the turbo. Check the lubrication circuit, the oil supply and return d’as well as the cleanliness of the pipes.

Check the intake for foreign objects. Prime the system in accordance with the applicable recommendations and follow the vehicle manufacturer’s instructions.

A lubrication fault that is not rectified may lead to further damage to the turbocharger.

How do you identify the correct turbo?

Check the part number engraved on the original turbo dand compare it with the OEM and manufacturer part numbers in this sheet. Also check the model, generation, body style, engine type 2.2 CDI, power output hp, theYear and the engine code where available.

The same engine may have been fitted with several different turbochargers depending on the version or production period.

⚠️ Check your turbo’s part numbers

Before ordering, compare the part number marked on your original turbo d with the part numbers listed in this data sheet. An identical engine does not always guarantee compatibility.

If in doubt, please contact us with the full part number taken from your original turbo d.

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The turbocharger plays a vital role in the operation and performance d of a turbocharged engine. When a turbocharger needs replacing, it is important d to identify the exact part number before ordering.

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Hybrid turbos are designed for set-ups requiring greater air flow d and higher performance potential than a standard set-up. Specifications depend on the turbo, its tuning and the engine configuration.

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How do you identify the correct turbo part number?

A single engine type may have been fitted with several different turbochargers depending on theYear, power output, engine version or technical evolution.. The application alone is therefore not always sufficient for to accurately identify the correct turbo.

Before ordering, note down the part numbers shown on the identification plate d of your old turbocharger. This may be d an OEM part number or d a part number from the turbo manufacturer.

Compare these part numbers with those listed on our product pages.. If in doubt, our team can help you verify the part number you are looking for before you place your order.

Turbo failure: identify the cause before replacement

A loss of power, an unusual whistling noise, oil consumption d, abnormal smoke or poor engine performance may be linked to a turbocharger fault.

However, a fault that appears to be turbo-related may also stem d from a lubrication issue, d from contaminated oil, d from a foreign object, from the intake or exhaust systems, or d from another engine peripheral component.

It is therefore important to investigate the cause of the fault before fitting a new turbo or a new Cartridge.

→ Identifying the symptoms d of a turbo failure

→ Understand the main causes of turbo failure d

ALFI TURBO, specialists in turbochargers since 2012

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BEFORE REPLACING A TURBO

A turbocharger failure may be the result d of another engine problem. Before fitting d a new turbo or Cartridge, identify and rectify the cause of the original fault to d avoid d damaging the new part.

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