Hybrid Turbo Land Rover 2 5 113/122 – ERR4893, 452055-7. TD hp

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Hybrid
Hybrid Turbo Land Rover 2.5 TD 113 122 hp, 452055-7, 452055-4, 452055-3, 452055-1, ERR4802, ERR4893, ERR1907, PMF100510
  • Hybrid Turbo Land Rover 2.5 TD 113 122 hp, 452055-7, 452055-4, 452055-3, 452055-1, ERR4802, ERR4893, ERR1907, PMF100510
  • Hybrid Turbo 2.5 TD 113 122 ERR4802 ERR4893 ERR1907 PMF100510 452055-8 452055-7 452055-4 452055-3 452055-1
  • Hybrid Turbo 2.5 TD 113 122 ERR4802 ERR4893 ERR1907 PMF100510 452055-8 452055-7 452055-4 452055-3 452055-1
452055
Year: From 1990 onwards, depending on allocation
Power: 107, 109, 112, 113, 122 and 125 hp, depending on allocation
displacement: 2.5 litres
Engine code: Not specified
Gasket kit
Preparation course
€352.80 VAT included

294 tax excl.

Quantity
Manufacturing time: 15-20 working days

Description

This hybrid turbocharger, designed for engines Land Rover 2.5 TD/TDI receives tailored in-house training for each course. The documented configurations incorporate an MFS compressor wheel Performance high flow rate, a 360° bearing stop and high-speed balancing.

The assignments relate to several versions of the Land Rover Defender and Discovery. Compatibility must be confirmed using the turbo’s part number dthe vehicle’s origin and exact specifications.

Available products — Stage 1, Stage 2 and Stage 2+

Stage 1
Compressor wheel: MFS Performance high-speed
Documented dimensions: 38.69 / 53.97 mm
Blade configuration: 11+0
Bearing stop: 360°
Balancing: 150,000 rpm on a Cimat VSR test bench

This unit uses an MFS compressor wheel Performance designed for adjust the travel capacity d’compressor air, without a pre-set power gain’.

Stage 2
Compressor wheel: MFS Performance high-speed oversized
Documented dimensions: 41.46 / 56.00 mm
Blade configuration: 6+6
Carter d’Admission:’ reprofiled for to accommodate the new wheel
Bearing stop: 360°
Balancing: 150,000 rpm on a Cimat VSR test bench

The enlarged diameter and the re-profiling of the casing d’admission requirements allow’ d’fit the wheel’ oversized. This change may affect the flow rate d’airflow and turbocharger behaviour depending on the engine configuration.

Stage 2+
Compressor wheel: MFS Performance high-speed oversized
Documented dimensions: 42.20 / 60.40 mm
Blade configuration: 11+0
Carter d’Admission:’ reprofiled for to accommodate the new wheel
Bearing stop: 360°
Balancing: 150,000 rpm on a Cimat VSR test bench

This configuration is fitted with a wheel of a different size and a casing d’re-profiled intake’. Its operation depends on the engine management system and other components associated with the set-up.

What is a hybrid turbo ?

A hybrid turbo retains a suitable turbocharger design for to receive specific internal components. Depending on the modification, changes may relate to the compressor wheel, its dimensions, the blade configuration or the housing d’valve clearance, valve stop and valve balancing’.

The aim is d’adjust the compression capacity and flow rate’ dair. However, a hybrid turbo is not defined solely by the appearance of its impeller: the compatibility between the components and their mechanical fit remains crucial.

MFS compressor wheel: standard or Performance ? ?

MFS stands for ‘Milled From Solid’, meaning a wheel machined from a solid block. This manufacturing process does not, on its own, guarantee an increase in throughput dair. A standard MFS wheel can retain a geometry equivalent to that d’origin’.

An MFS wheel Performance may have a geometry, diameter or blade configuration suited to the preparation objective. A standard MFS wheel can be just as shiny as an MFS wheel Performance. It is not its appearance that determines its performance, but its geometry and its ability to move more dair. A higher flow rate can only contribute to an increase in power if the engine has been suitably modified.

Why does the geometry of the blades affect the flow rate? d’air ?

The compressor wheel draws in and then compresses the air fed to the engine. Its diameter, profile, height, width and the arrangement of its blades all influence its aerodynamic behaviour. The result also depends on the compressor housing, the turbine section, the boost pressure and the engine tuning. A larger wheel therefore does not automatically guarantee a better result and may affect the response time as well as the range doptimal use.

Reliability and balancing of the hybrid turbocharger

The 360° stop, as documented for each stage, distributes the axial forces around the bearing. The rotor is balanced at high speed – up to 150,000 rpm on a Cimat VSR test bench – in order to minimise vibrations and mechanical stresses. However, this balancing does not compensate for incorrect installation or a lack of lubrication.

Engine remapping and tuning

It may be necessary to adjust the engine mapping and boost pressure control for make the most of the hybrid turbo’s features. Fuel injection, exhaust, air cooling dThe intake, clutch or gearbox must also be checked, depending on the level of preparation. The wastegate must be adjusted during the installation and remapping of the ECU. No increase in power is automatic without proper configuration.

Turbo part numbers

OEM part numbers

ERR4802
ERR4893
ERR1907
PMF100510

Manufacturer’s part numbers

452055-8
452055-7
452055-4
452055-3
452055-1

Compatible vehicles and assignments

Land Rover
Defender 2.5 TDI — 122 hp
2.5-litre engine TDI — from 1994, end date unspecified
Engine code : not specified
Defender 90 2.5 TDI — 109 / 113 hp
2.5-litre engine TDI — from 1995, end date unspecified
Engine code : not specified
Defender 110 2.5 TDI — 109 / 113 hp
2.5-litre engine TDI — from 1995, end date unspecified
Engine code : not specified
Defender 130 2.5 TDI — 109 / 113 hp
2.5-litre engine TDI — from 1995, end date unspecified
Engine code : not specified
Discovery 2.5 TDI — 107 hp
2.5-litre engine TDI — from 1994, end date unspecified
Engine code : not specified
Discovery 2.5 TDI — 122 hp
2.5-litre engine TDI — from 1994, end date unspecified
Engine code : not specified
Discovery 2.5 TDI — 125 hp
2.5-litre engine TDI — from 1994, end date unspecified
Engine code : not specified
Discovery 300 2.5 TDI — 112 hp
2.5-litre engine TDI — from 1990, end date unspecified
Engine code : not specified
Discovery 300 2.5 TDI — 113 / 122 hp
2.5-litre engine TDI — from 1990, end date unspecified
Engine code : not specified

Additional technical specifications

Product type: Hybrid Turbo
Configuration dInstallation: plug & play, subject to the references matching
Engine: Land Rover 2.5 TD/TDI
Documented power ratings: 107, 109, 112, 113, 122 and 125 hp depending on the role
Period covered: from 1990 onwards, depending on allocation
Engine codes: not specified

Assembly instructions

⚠️ WARNING — IMPORTANT BEFORE ASSEMBLY

Identify and rectify the cause of the previous fault. Check the lubrication circuit, as well as the supply and return lines doil. Check that the ducts and the intake are clean and free from foreign objects.

Carry out the priming in accordance with the relevant guidelines and follow the manufacturer’s instructions. The wastegate must be adjusted during installation and when calibrating the engine management system.

If a lubrication fault is not rectified, it may lead to the turbocharger failing again.

How do you choose the right turbo ?

Check the turbo part number d’origin, OEM and manufacturer part numbers, then compare the make, model, version, engine type and power output in hp, theYear the mounting code and the engine code, where available. A single motor can be fitted with several different configurations.

⚠️ Check your turbo’s part numbers

Before placing your order, Compare the part number on your turbocharger d’origin’ using the references given in this fact sheet. Having the same motor does not always guarantee compatibility.

If you are unsure about the identification or intended use, please contact us before placing your order.

Product Details
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Compare these part numbers with those listed on our product pages.. If in doubt, our team can help you verify the part number you are looking for before you place your order.

Turbo failure: identify the cause before replacement

A loss of power, an unusual whistling noise, oil consumption d, abnormal smoke or poor engine performance may be linked to a turbocharger fault.

However, a fault that appears to be turbo-related may also stem d from a lubrication issue, d from contaminated oil, d from a foreign object, from the intake or exhaust systems, or d from another engine peripheral component.

It is therefore important to investigate the cause of the fault before fitting a new turbo or a new Cartridge.

→ Identifying the symptoms d of a turbo failure

→ Understand the main causes of turbo failure d

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A turbocharger failure may be the result d of another engine problem. Before fitting d a new turbo or Cartridge, identify and rectify the cause of the original fault to d avoid d damaging the new part.

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