Hybrid Turbo 2.8 TD 115 hp – 99456076, 49135-05020

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Hybrid
turbo hybrid 2.8 td 115 99456076 49135-05020  TFO35HM
  • turbo hybrid 2.8 td 115 99456076 49135-05020  TFO35HM
  • turbo hybrid 2.8 td 115 99456076 49135-05020  TFO35HM
  • turbo hybrid 2.8 td 115 99456076 49135-05020  TFO35HM
49135-05020
Year: Not specified
Power: 115 hp
displacement: 2.8 l
Engine code: Not specified
Gasket kit
Preparation course
Exchange
€415.80 VAT included

346.5 tax excl.

Quantity
Manufacturing time: 15-20 working days

Description

This hybrid turbo for, designed for a 2.8- TD engine producing 115 hp, is tuned for to deliver an air flow rate dsuited to an optimised engine configuration. Its design plug & play allows for a straightforward installation Installation without modification, whilst the internal components vary depending on the selected performance stage.

Documented upgrades combine a high-flow MFS compressor wheel, a 360° bearing retainer and high-speed balancing. Specific vehicle applications must be confirmed using the original turbo part number d.

Available configurations — Stage 1, Stage 2 and Stage 3

Stage 1
Compressor wheel: MFS high-flow
Bearing system: 360° thrust bearing
Balancing: High-speed balancing at 150,000 rpm on a Cimat VSR test bench

This modification primarily affects the compressor impeller in order dto adjust the compression capacity and the dair flow. The 360° thrust bearing helps to distribute the rotor’s axial forces more evenly.

Stage 2
Compressor impeller: MFS high-flow oversized
d’ intake housing: Reprofiled for accommodate the impeller oversized
Thrust bearing system: 360° thrust bearing
Balancing: High-speed balancing at 150,000 rpm on a Cimat VSR test bench

Stage 2 combines a oversized compressor impeller with a reprofiled housing d’admission. This modification is designed to accommodate the new impeller and may alter the air displacement capacity d’air as well as the compressor’s performance.

Stage 3
Compressor impeller: MFS high-flow oversized
dintake housing: Reprofiled for to accommodate the impeller oversized
Thrust bearing system: 360° thrust bearing
Turbine impeller: High flow oversized
Turbine casing: Reprofiled for ly to accommodate the impeller oversized
Balancing: High-speed balancing at 150,000 rpm on a Cimat VSR test bench

This version includes modifications to both the compressor and turbine sides. The larger dimensions of the impellers and the re-profiling of the housings may affect air flow d, exhaust gas flow dand response time; their performance depends on the engine’s overall configuration.

What is a hybrid turbo?

A hybrid turbo retains an architecture suited to the intended installation whilst incorporating internal modifications. Depending on the upgrade stage, these may involve the compressor wheel, the housings, the turbine wheel, the thrust bearing system and balancing.

dThe aim is to adapt the turbocharger’s compression capacity and air flow rate d. A hybrid turbo is therefore not defined solely by the appearance of its compressor wheel, but by the consistency of its geometry and all its components.

MFS compressor wheel: standard or ‘ Performance ’?

MFS stands for ‘Milled From Solid’, meaning a wheel machined from a solid block. This manufacturing process alone does not guarantee an increase in air flow d. A standard MFS wheel may retain a geometry equivalent to that dof the original.

An MFS wheel Performance can feature a geometry specific to the tuning package. On this product, the wheel shown is made of forged aluminium; it is lighter, larger and taller than the d’original, with a claimed 15 per cent higher compression capacity. Stages 2 and 3 are fitted with a version oversized.

A standard MFS impeller can be just as shiny as an MFS Performance. It is not its appearance that determines its performance, but its geometry and its ability to move more d’air. A higher airflow can contribute to power output with a suitably tuned engine, though it does not in itself guarantee results.

Why does the geometry of the blades influence the air flow rate d?

The compressor wheel draws in and then compresses the air sent to the engine. Its diameter, profile, height, width and the arrangement of its blades influence its aerodynamic behaviour. A suitable geometry can move more dair within certain operating ranges.

The result also depends on the housings, the turbine wheel, the boost pressure and the engine tuning. A larger turbine wheel does not automatically guarantee better performance and may alter the response time as well as the range dof optimal operation.

Reliability and balancing of the hybrid turbo

The 360° bearing stop, featured on all three stages, distributes axial forces over a wide surface area. It helps the bearing system adapt to the stresses of the engine modification without making the turbocharger insensitive to assembly or lubrication faults.

Each stage undergo dhigh-speed balancing at 150,000 rpm on a Cimat VSR test bench. This process aims to minimise vibrations and mechanical stresses on the rotor.

Engine remapping and preparation

Appropriate engine management is required for to make the most of the hybrid turbo’s characteristics. Map settings, boost pressure and wastegate adjustment must be checked when remapping the ECU.

Depending on the configuration, the injection d, exhaust dand cooling systems may also require checking or adjustment. The transmission and other vehicle components must remain consistent with the desired level of tuning.

Turbo specifications

Comparison part number

99456076

Manufacturer’s part numbers

49135-05020
TFO35HM

Compatible vehicles and applications

Fits to be verified
No specific make, model or production period is documented. Compatibility must be checked against the reference numbers of the original turbo dand the vehicle’s specifications.

Additional technical specifications

Product type: Hybrid Turbo
Engine: 2.8 TD
Power: 115 hp
Installation: Plug & play, no modification required

Installation advice

⚠️ WARNING — IMPORTANT BEFORE INSTALLATION

Identify and rectify the cause of the previous fault before d’installing the turbo. Carefully check the lubrication system, the oil supply and return d.

Check that the pipes and the inlet are clean and free from foreign objects. Carry out the priming procedure in accordance with the applicable recommendations and follow the manufacturer’s instructions.

A lubrication fault that is not rectified may result in the turbocharger failing again.

How do you identify the correct turbo?

Check the part number marked on the original turbo d, the manufacturer’s part numbers, the make, model, generation, body style, engine type, power output hp, the installation period and the engine code.. An identical engine type does not always guarantee compatibility.

⚠️ Check your turbo’s part numbers

Before ordering, compare the part number marked on your original turbo d with the part numbers listed in this specification sheet. An identical engine specification does not always guarantee compatibility.

If in doubt, please contact us with the part number clearly visible on your original turbo dand the vehicle’s precise details.

Product Details
49135-05020
Hybrid
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Turbo: specialists in turbochargers since 2012

ALFI TURBO specialises in the sale of turbochargers for for cars, commercial vehicles, heavy goods vehicles, construction machinery, agricultural machinery and boats: new turbochargers, remanufactured units, hybrid turbochargers, Cartridge and turbocharger spare parts. Over 20,000 items are available.

Find the right turbocharger for your engine

The turbocharger plays a vital role in the operation and performance d of a turbocharged engine. When a turbocharger needs replacing, it is important d to identify the exact part number before ordering.

ALFI TURBO supplies turbochargers for for a wide range of makes and engine types: cars, commercial vehicles, heavy goods vehicles, construction machinery, tractors and agricultural machinery, as well as various marine applications.

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A standard exchange turbo allows you to replace a turbocharger whilst returning the old part where a deposit is required. Our catalogue includes numerous part numbers for from various makes and engine types.

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Hybrid turbos are designed for set-ups requiring greater air flow d and higher performance potential than a standard set-up. Specifications depend on the turbo, its tuning and the engine configuration.

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Our catalogue covers a wide range of d applications fitted with d a turbocharged engine.

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How do you identify the correct turbo part number?

A single engine type may have been fitted with several different turbochargers depending on theYear, power output, engine version or technical evolution.. The application alone is therefore not always sufficient for to accurately identify the correct turbo.

Before ordering, note down the part numbers shown on the identification plate d of your old turbocharger. This may be d an OEM part number or d a part number from the turbo manufacturer.

Compare these part numbers with those listed on our product pages.. If in doubt, our team can help you verify the part number you are looking for before you place your order.

Turbo failure: identify the cause before replacement

A loss of power, an unusual whistling noise, oil consumption d, abnormal smoke or poor engine performance may be linked to a turbocharger fault.

However, a fault that appears to be turbo-related may also stem d from a lubrication issue, d from contaminated oil, d from a foreign object, from the intake or exhaust systems, or d from another engine peripheral component.

It is therefore important to investigate the cause of the fault before fitting a new turbo or a new Cartridge.

→ Identifying the symptoms d of a turbo failure

→ Understand the main causes of turbo failure d

ALFI TURBO, specialists in turbochargers since 2012

Since 2012, ALFI TURBO has been assisting private individuals and professionals in identifying and replacing turbochargers.

  • over 20,000 items in the catalogue;
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BEFORE REPLACING A TURBO

A turbocharger failure may be the result d of another engine problem. Before fitting d a new turbo or Cartridge, identify and rectify the cause of the original fault to d avoid d damaging the new part.

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