Hybrid Turbo Ford Transit 2 4 75/120 – 3C1Q6K682FA, 49135-06037. TDCI hp

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Hybrid
Hybrid Turbo Ford  Transit  2.4 TDCI 75/120CV 49135-06000, 49135-06030, 49135-06035, 49135-06037 3C1Q-6K682-FB, 3C1Q6K682EB, 3C
  • Hybrid Turbo Ford  Transit  2.4 TDCI 75/120CV 49135-06000, 49135-06030, 49135-06035, 49135-06037 3C1Q-6K682-FB, 3C1Q6K682EB, 3C
  • Hybrid Turbo Ford  Transit  2.4 TDCI 75/120CV 49135-06000, 49135-06030, 49135-06035, 49135-06037 3C1Q-6K682-FB, 3C1Q6K682EB, 3C
  • Hybrid Turbo Ford  Transit  2.4 TDCI 75/120CV 49135-06000, 49135-06030, 49135-06035, 49135-06037 3C1Q-6K682-FB, 3C1Q6K682EB, 3C
49135-06030
Year: From 2000
Power: 75 hp and 120 hp
displacement: 2,.,4
Engine code: Not specified
Gasket kit
Preparation course
€403.20 VAT included

336 tax excl.

Quantity
Manufacturing time: 15-20 working days

Description

This hybrid turbo is designed for Ford rear-wheel-drive Transit models fitted with the 2., 4 TDCI, 75 hp or 120 hp. Depending on the upgrade package chosen, the modification comprises a high-flow MFS compressor wheel, a 360° bearing stop and appropriate internal modifications.

The different levels of tuning allow dthe turbocharger’s configuration to be adapted to the engine project, without specifying a predefined final power output.

Available tuning packages — Stage 1, Stage 2 and Stage 3

Stage 1
Compressor wheel: MFS high-flow
Bearing thrust: 360°
Balancing: high-speed at 150,000 rpm on a Cimat VSR test bench

This modification primarily affects the compressor side in order dto adjust the compression capacity and the air flow rate d. The result depends on the engine’s overall configuration and its management system.

Stage 2
Compressor impeller: MFS high-flow oversized
d’ intake housing: re-profiled for accommodate the new impeller oversized
Bearing stop: 360°
Balancing: high-speed at 150,000 rpm on a Cimat VSR test bench

The Stage 2 combines a oversized compressor impeller with a reprofiled dintake casing. This modification is designed to alter the compressor’s aerodynamic behaviour and its air-moving capacity.

Stage 3
Compressor impeller: MFS high-flow oversized
dintake housing: reprofiled for accommodate the new impeller oversized
Bearing thrust ring: 360°
Turbine impeller: high-flow oversized
Turbine casing: re-profiled for ly to accommodate the new impeller oversized
Balancing: high-speed at 150,000 rpm on a Cimat VSR test bench

This configuration modifies the compressor and turbine sides. Increasing the size of the impellers can affect flow rate, response time and the operating range dfor optimal turbo performance; the choice must therefore be consistent with the overall set-up.

What is a hybrid turbo?

A hybrid turbo utilises a turbocharger architecture adapted for accommodate internal components that differ from the original configuration d. Depending on the upgrade stage, modifications may involve the compressor wheel, the housings, the turbine wheel, the thrust bearing and the balancing.

The aim is dto adapt the compression capacity and the air flow rate d. However, a hybrid turbo is not defined solely by the appearance of its impeller: the geometry of the components and the overall coherence of the assembly are crucial.

MFS compressor wheel: standard or Performance?

MFS stands for ‘Milled From Solid’, meaning a wheel machined from a solid block. This term describes its manufacturing process and does not, in itself, guarantee an increase in air flow rate d.

A standard MFS impeller may retain a geometry equivalent to that of the ori d. A Performance MFS impeller may adopt a specific geometry, with a profile or dimensions tailored to the tuning objective, where such modifications are intended.

A standard MFS impeller can be just as shiny as a custom- Performance d MFS impeller. It is not its appearance that determines its performance, but its geometry and its ability to move more air d. A higher airflow can contribute to power output with a suitably adapted engine tuning, though it does not, on its own, guarantee results.

Why does the geometry of the blades influence the air flow rate d?

The compressor impeller draws in and then compresses the air sent to the engine. Its diameter, profile, height, width and blade arrangement influence its aerodynamic behaviour. A suitable geometry can move more dair under certain conditions, but the result also depends on the housings, the turbine, the boost pressure and the mapping. A larger impeller therefore does not automatically guarantee better performance and may alter the response time.

Reliability and balancing of the hybrid turbocharger

The 360° stop present on all three stages helps to distribute the axial forces exerted on the rotating assembly. It does not replace d’proper lubrication or d’correct installation.

Each specification listed benefits fr dhigh-speed balancing at 150,000 rpm on a Cimat VSR test bench. This process aims to minimise vibrations and mechanical stresses on the rotor, but does not protect the turbocharger against insufficient lubrication, foreign objects or incorrect installation.

Engine remapping and preparation

d’ operation of a hybrid turbo requires consistent engine management. The mapping, boost pressure, injection, exhaust and cooling must be checked or adjusted depending on the project. The wastegate must be adjusted when remapping the ECU. The clutch, gearbox and other components under load must also be checked depending on the vehicle.

Turbo specifications

OEM part numbers

3C1Q-6K682-FB
3C1Q6K682EB
3C1Q6K682FA
YC1O6K682BE
YC1O6K682DA
YC1Q6K682DA
YS1Q6K682BF

Manufacturer’s part numbers

49135-06000
49135-06030
49135-06035
49135-06037

Compatible vehicles and applications

Ford
Transit 2000 rear-wheel drive — 75 hp
2.4 TDCI — from 2000, end date unspecified
Engine code : unspecified
Transit 2000 rear-wheel drive — 120 hp
2.4 TDCI — from 2000, end date unspecified
Engine code : unspecified

Additional technical specifications

Product type: Hybrid Turbo
Engine: 2.4 TDCI
Fuel: Diesel
Power outputs: 75 hp and 120 hp
Documented installation: Ford Transit rear-wheel drive from 2000 onwards
Engine code: Not specified

Installation advice

⚠️ WARNING — IMPORTANT BEFORE INSTALLATION

Before installation, identify and rectify the cause of the previous fault. Check the lubrication circuit, the oil supply and return d, as well as the cleanliness of all lines. Check the inlet and ensure there are no foreign objects. Prime the system in accordance with the applicable recommendations and follow the manufacturer’s instructions. A lubrication fault that is not rectified may lead to further turbocharger failure.

How do you identify the correct turbo?

Check the part number marked on the original turbo d, then compare it with the OEM and manufacturer part numbers in this data sheet. Also check the make, model, drivetrain type, engine type 2.4 TDCI, power output at hp, the installation period and the engine code where available.. An identical engine specification is not always sufficient to confirm compatibility.

⚠️ Check your turbo’s part numbers

Before ordering, compare the part number marked on your original dturbocharger with the part numbers listed in this data sheet. An identical engine specification does not always guarantee compatibility.

If in doubt, contact our team with the full part number taken from your turbocharger.

Product Details
49135-06030
Hybrid
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How do you identify the correct turbo part number?

A single engine type may have been fitted with several different turbochargers depending on theYear, power output, engine version or technical evolution.. The application alone is therefore not always sufficient for to accurately identify the correct turbo.

Before ordering, note down the part numbers shown on the identification plate d of your old turbocharger. This may be d an OEM part number or d a part number from the turbo manufacturer.

Compare these part numbers with those listed on our product pages.. If in doubt, our team can help you verify the part number you are looking for before you place your order.

Turbo failure: identify the cause before replacement

A loss of power, an unusual whistling noise, oil consumption d, abnormal smoke or poor engine performance may be linked to a turbocharger fault.

However, a fault that appears to be turbo-related may also stem d from a lubrication issue, d from contaminated oil, d from a foreign object, from the intake or exhaust systems, or d from another engine peripheral component.

It is therefore important to investigate the cause of the fault before fitting a new turbo or a new Cartridge.

→ Identifying the symptoms d of a turbo failure

→ Understand the main causes of turbo failure d

ALFI TURBO, specialists in turbochargers since 2012

Since 2012, ALFI TURBO has been assisting private individuals and professionals in identifying and replacing turbochargers.

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BEFORE REPLACING A TURBO

A turbocharger failure may be the result d of another engine problem. Before fitting d a new turbo or Cartridge, identify and rectify the cause of the original fault to d avoid d damaging the new part.

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