Hybrid Turbo 2.5 TD 109 and 115 hp – WL84.13.700, VJ26

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Hybrid
Hybrid Turbo 2.5D 109 XN349G348AB WL84 RHF5-VJ26 rhf5vj26
  • Hybrid Turbo 2.5D 109 XN349G348AB WL84 RHF5-VJ26 rhf5vj26
  • Hybrid Turbo 2.5D 109 XN349G348AB WL84 RHF5-VJ26 rhf5vj26
  • Hybrid Turbo 2.5D 109 XN349G348AB WL84 RHF5-VJ26 rhf5vj26
VJ26
Year: From 1996 onwards, depending on the allocation
Power: 109 and 115 hp
displacement: 2.5 L
Engine code: Not specified
Gasket kit
Preparation course
€302.40 VAT included

252 tax excl.

Quantity
Manufacturing time: 15-20 working days

Description

This hybrid turbo for 2.5-litre engines TD is fitted with an internal mechanism designed to adjust its compression capacity and flow rate dair. Depending on the configuration chosen, it combines a high-flow MFS compressor wheel, a 360° bearing retainer and additional modifications to the casings or the turbine section.

The documented assignments relate in particular to several Ford Courier and Ranger as well as the Mazda B 2500 and B Pickup. Compatibility must always be confirmed using the turbo’s part number d’origin’.

Available products — Stage 1, Stage 2 and Stage 3

Stage 1
Compressor wheel: High-capacity MFS
Level: 360° stop
Balancing: high speed at 150,000 rpm on a Cimat VSR test bench

This modification affects the compressor section whilst maintaining a balanced configuration. The high-flow MFS impeller is designed to adjust the flow rate d’air, whilst the 360° stop helps to distribute axial forces more evenly.

Stage 2
Compressor wheel: High-capacity MFS oversized
Carter d’Admission:’ reprofiled for to receive the new wheel
Level: 360° stop
Balancing: high speed at 150,000 rpm on a Cimat VSR test bench

The compressor wheel oversized requires the casing to be re-profiled d’admission’. This combination can increase the flow capacity, with performance that depends on the mapping and the overall engine configuration.

Stage 3
Compressor wheel: High-capacity MFS oversized
Carter d’Admission:’ reprofiled for to receive the new wheel
Level: 360° stop
Turbine wheel: high-speed oversized
Turbine casing: reprofiled for to receive the new wheel
Balancing: high speed at 150,000 rpm on a Cimat VSR test bench

This training course covers the compressor and turbine sections. Changing the size of the wheels and reshaping their housings alters their capabilities d…the turbocharger’s flow and may also affect its response time.

What is a hybrid turbo ?

A hybrid turbo utilises a turbocharger design adapted to accommodate internal components that differ from the standard configuration d’origin’. Modifications may relate to the compressor wheel, the turbine, the casings, the thrust bearing system and the balancing process.

The aim is d’adjust the compression capacity and flow rate’ dair to meet the requirements of the preparation. A hybrid turbocharger is therefore not defined solely by the appearance of its impeller, but by the consistency of its geometry and the associated mechanical modifications.

MFS compressor wheel: standard or Performance ? ?

MFS stands for ‘Milled From Solid’, meaning a wheel machined from a solid block. This manufacturing process does not, in itself, mean that the wheel has a higher-flow geometry. A standard MFS wheel can retain dimensions and a profile similar to the original.

An MFS wheel Performance can be fitted with a design tailored to the application: taller or wider blades, a different profile, a modified diameter or a specific configuration. For this product, the wheel is described as being made of forged aluminium, and is lighter, larger and taller than the one d’original, with a claimed compression capacity 15 per cent higher.

A standard MFS wheel can be just as shiny as an MFS wheel Performance. It is not its appearance that determines its performance, but its geometry and its ability to move more dair. Higher power output can only be fully utilised with appropriate engine tuning.

Why does the geometry of the blades affect the flow rate? d’air ?

The compressor wheel draws in and then compresses the air fed to the engine. Its diameter, profile, height, width and the arrangement of its blades influence its aerodynamic behaviour and the amount d’the volume of air it can move depending on the operating mode’.

The result also depends on the casings, the turbine wheel, the boost pressure and the engine management system. A larger wheel is not necessarily better: its size can affect the response time and the range doptimal use.

Reliability and balancing of the hybrid turbocharger

The 360° stop fitted to all three stages distributes the axial forces over a wide area. It helps to ensure the mechanical stability of the bearing within the frame d’use and d’suitable lubrication’.

The rotor is balanced at high speed, up to 150,000 rpm, on a Cimat VSR test bench. This procedure is designed to minimise vibrations and mechanical stresses, without compensating for incorrect assembly, contamination or an insufficient oil supply.

Engine remapping and tuning

The maps need to be updated for make the most of the hybrid turbo’s features. Boost pressure, fuel injection, exhaust, cooling and, depending on the configuration, the transmission must be checked or adjusted. The wastegate must be adjusted when the engine control unit is remapped.

Turbo part numbers

OEM part numbers

3608377
3892427
3M35-9G438-AA
3M35-9G438-AB
3M35-9G438-AC
3M359G438AA
3M359G438AB
3M359G438AC
4155051
4573957
4945478
MF7J13700D
MS7J13700D
WL11.13.700
WL1113700
WL84
WL84.13.700
WL8413700A
WL8417300B
WL85
WL8513700
WL8513700A
WL8513700C
XM34-9G348-AA
XM34-9G438-AC
XM349G348AA
XM349G438AC
XN349G348AB

Manufacturer’s part numbers

RHF5VJ26
RHF5VJ33
VA430013
VA430089
VA430090
VB40013
VB430013
VB430089
VB430090
VC430013
VC430089
VC430090
VD430013
VD430090
VE430090
VI430089
VJ26
VJ26E
VJ33

Compatible vehicles and assignments

Ford

Courier 2.5 TD — 109 hp
2.5 TD — early 2000, month unspecified — end unspecified
Engine code : not specified
Ranger 2.5 TD — 109 hp
2.5 TD — early 1999, month unspecified — end unspecified
Engine code : not specified
Ranger double cab 2.5 TD — 109 hp
2.5 TD — early 2000, month unspecified — end unspecified
Engine code : not specified
Ranger 2 2.5 TD 4WD — 109 hp
2.5 TD — early 2002, month unspecified — end unspecified
Engine code : not specified

Mazda

B 2500 2.5 TD — 109 hp
2.5 TD — early 1996, month unspecified — end unspecified
Engine code : not specified
B Pickup 2.5 TD — 109 hp
2.5 TD — early 1999, month unspecified — end unspecified
Engine code : not specified

Additional technical specifications

Product type: hybrid turbo
Engine: 2.5 TD
displacement : 2.5 L
Fuel: diesel
Power as indicated: 109 and 115 hp
Engine codes: not specified
Period covered: from 1996 onwards, depending on the allocation

Assembly instructions

⚠️ WARNING — IMPORTANT BEFORE ASSEMBLY

Identify and rectify the cause of the previous fault. Check the lubrication circuit, the supply and the return doil, then check that the ducts and the intake are clean and that there are no foreign objects. Carry out the priming in accordance with the relevant guidelines and follow the manufacturer’s instructions. If a lubrication fault is not rectified, it may lead to the turbocharger failing again.

How do you choose the right turbo ?

Check the turbo part number d’origin, OEM and manufacturer part numbers, as well as the make, model, generation, body style, engine type, power output, production period and engine code. A single motor can be fitted with several different configurations.

⚠️ Check your turbo’s part numbers

Before placing your order, Compare the part number on your turbocharger d’origin’ using the references given in this fact sheet. Having the same motor does not always guarantee compatibility.

If you’re unsure, please contact us with the reference number shown on your turbo.

Product Details
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How do you identify the correct turbo part number?

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Before ordering, note down the part numbers shown on the identification plate d of your old turbocharger. This may be d an OEM part number or d a part number from the turbo manufacturer.

Compare these part numbers with those listed on our product pages.. If in doubt, our team can help you verify the part number you are looking for before you place your order.

Turbo failure: identify the cause before replacement

A loss of power, an unusual whistling noise, oil consumption d, abnormal smoke or poor engine performance may be linked to a turbocharger fault.

However, a fault that appears to be turbo-related may also stem d from a lubrication issue, d from contaminated oil, d from a foreign object, from the intake or exhaust systems, or d from another engine peripheral component.

It is therefore important to investigate the cause of the fault before fitting a new turbo or a new Cartridge.

→ Identifying the symptoms d of a turbo failure

→ Understand the main causes of turbo failure d

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