Hybrid Turbo Ford, , 1 9 90 – 028145701J, 454083-0001 SEAT Volkswagen. TDI hp

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Hybrid
  • Hybrid Turbo 1.9 TDI 90 hp, 028145701J, 95VW6K682AB, 95VW6K682AA, 028145701Q, 028145702E, 53039700006, 454083-1, 454172-1
  • Hybrid Turbo 1.9 TDI 90 hp, 028145701J, 95VW6K682AB, 95VW6K682AA, 028145701Q, 028145702E, 53039700006, 454083-1, 454172-1
  • Hybrid Turbo 1.9 TDI 90 hp, 028145701J, 95VW6K682AB, 95VW6K682AA, 028145701Q, 028145702E, 53039700006, 454083-1, 454172-1
  • Hybrid Turbo 1.9 TDI 90 hp, 028145701J, 95VW6K682AB, 95VW6K682AA, 028145701Q, 028145702E, 53039700006, 454083-1, 454172-1
  • Hybrid Turbo 1.9 TDI 90 hp, 028145701J, 95VW6K682AB, 95VW6K682AA, 028145701Q, 028145702E, 53039700006, 454083-1, 454172-1
  • Hybrid Turbo 1.9 TDI 90 hp, 028145701J, 95VW6K682AB, 95VW6K682AA, 028145701Q, 028145702E, 53039700006, 454083-1, 454172-1
454083
Year: August 1993 to March 2010
Power: 90 hp
displacement: 1.9 l
Engine code: 1Z, AGR, AHU, ALE, ALH, ANU
Gasket kit
Preparation course
€289.80 VAT included

241.5 tax excl.

Quantity
Manufacturing time: 15-20 working days

Description

This hybrid turbo for engine options Ford, , SEAT and Volkswagen 1.9 TDI of 90 hp is available in three levels of preparation. Each course includes an MFS compressor wheel Performance high-flow, with a 360° bearing stop and high-speed balancing.

The documented assignments include, in particular, the following: Ford Galaxy, SEAT The Alhambra, Córdoba, Ibiza and Toledo, as well as several Volkswagen Caddy, Golf, Passat, Polo, Sharan and Vento. The benchmark for turbochargers dThe origin must be verified before any order is placed.

Available products — Stage 1, Stage 2 and Stage 2+

Stage 1
Compressor wheel: MFS Performance high-capacity
Dimensions: 32.90 / 44.00 mm
Blade configuration: 6+6
Bearing stop: 360°
Balancing: high speed at 150,000 rpm on a Cimat VSR test bench

This assembly uses an MFS wheel Performance with documented dimensions so that d’adjust the flow rate’ d’air, whilst retaining a configuration distinct from the upper stages.

Stage 2
Compressor wheel: MFS Performance high-throughput oversized
Dimensions: 36.30 / 49.00 mm
Blade configuration: 11+0
Carter d’Admission:’ reprofiled for to receive the new wheel
Bearing stop: 360°
Balancing: high speed at 150,000 rpm on a Cimat VSR test bench

The wheel oversized requires the casing to be re-profiled d’admission’. This combination aims to alter the compression capacity and flow rate d’air, with behaviour depending on the engine configuration.

Stage 2+
Compressor wheel: MFS Performance high-throughput oversized
Dimensions: 38.62 / 52.19 mm
Blade configuration: 11+0
Carter d’Admission:’ reprofiled for to receive the new wheel
Bearing stop: 360°
Balancing: high speed at 150,000 rpm on a Cimat VSR test bench

This course uses the largest compressor wheel documented on this fact sheet. An increase in its dimensions may affect the flow rate d’air and response time; its operation requires a consistent engine configuration.

What is a hybrid turbo ?

A hybrid turbo is based on a specially adapted turbocharger design for to receive internal components that differ from the configuration d’origin’. Depending on the service, modifications may relate to the compressor wheel, its dimensions, the geometry of the blades, the housing, the thrust bearing or the balancing.

The aim is d’adjust the compression capacity and flow rate’ dair. However, a hybrid turbo is not defined solely by the appearance of its impeller: its dimensions, geometry and the adaptation of the associated components are crucial.

MFS compressor wheel: standard or Performance ? ?

MFS stands for ‘Milled From Solid’: the wheel is machined from a solid block. This manufacturing process does not, on its own, guarantee an increase in throughput dair. A standard MFS wheel can retain a geometry equivalent to that d’origin’.

A standard MFS wheel can be just as shiny as an MFS wheel Performance. It is not its appearance that determines its performance, but its geometry and its ability to move more dair. An MFS wheel Performance can be fitted with blades of a specific diameter, profile or configuration. A higher flow rate can help to generate more power with the right engine tuning, although this alone does not guarantee a gain.

Why does the geometry of the blades affect the flow rate? d’air ?

The compressor wheel draws in and then compresses the air admitted by the engine. Its diameter, profile, height, width and the arrangement of its blades all influence its aerodynamic behaviour. The result also depends on the compressor housing, the turbine, the boost pressure and the engine tuning. A larger wheel therefore does not automatically guarantee better performance and may affect response time.

Reliability and balancing of the hybrid turbocharger

The 360° stop, as documented for each stage, distributes the axial forces around the bearing. The rotor is balanced at high speed – up to 150,000 rpm – on a Cimat VSR test bench in order to minimise vibrations and mechanical stresses. This balancing does not protect against insufficient lubrication, contamination or incorrect installation.

Engine remapping and tuning

The engine management system needs to be adjusted for make the most of the preparation’s characteristics. Mapping, boost pressure, fuel injection, exhaust and cooling must be checked or adjusted to suit the specific set-up. The wastegate must be adjusted during fitting and remapping. The clutch, gearbox and other components subject to stress must also be checked, depending on the vehicle.

Turbo part numbers

OEM part numbers

1002829
028145701JV
028145701JX
028145701J
R95VW6K682AA
95VW6K682AB
95VW6K682AA
1106003
1010435
028145701QV
028145701QX
028145701Q
028145702F
028145702FV
028145702FX

Manufacturer’s part numbers

53039700006
53039880006
454083-0001
454083-0002
454083-0101
454083-1
454083-2
454083-2002
454083-5002S
454172-0001
454172-0002
454172-1
454172-2
454172-2002
454172-5002S

Compatible vehicles and assignments

Ford
Galaxy I (WGR) — 90 hp
Diesel 1.9 TDI — March 1995 to May 2006
Engine codes: 1Z, AHU, ANU (from April 2000)
SEAT
Alhambra (7V8, 7V9) — 90 hp
Diesel 1.9 TDI — April 1996 to March 2010
Engine codes: 1Z (up to July 1996), AHU (from July 1996), additional source data truncated to ‘A’
Alhambra Van (7V8, 7V9) — 90 hp
Diesel 1.9 TDI — March 1996 to March 2010
Engine codes: 1Z (up to May 2000), AHU (July 1996 to February 2000)
Córdoba (6K1, 6K2) — 90 hp
Diesel 1.9 TDI — August 1996 to October 2002
Engine codes: 1Z (up to December 1996), AGR, AHU (truncated period data)
Cordoba Vario (6K5) — 90 hp
Diesel 1.9 TDI — August 1996 to December 2002
Engine codes: 1Z, AGR, AHU, ALH
Ibiza II (6K1) — 90 hp
Diesel 1.9 TDI — August 1996 to February 2002
Engine codes: 1Z, AGR, AHU, ALH
Toledo I (1L2) — 90 hp
Diesel 1.9 TDI — August 1995 to March 1999
Engine codes: 1Z, AHU
Volkswagen
Caddy II Box Body/MPV (9K9A) — 90 hp
Diesel 1.9 TDI — September 1996 to January 2004
Engine codes: 1Z, AHU, ALE, ALH
Caddy II MPV (9K9B) — 90 hp
Diesel 1.9 TDI — October 1996 to January 2004
Engine codes: 1Z, AHU, ALE, ALH
Golf III (1H1) — 90 hp
Diesel 1.9 TDI — August 1993 to August 1997
Engine codes: 1Z, AHU, ALE (from November 1997, according to the information provided)
Golf III (1H1) — 90 hp
Diesel 1.9 TDI — August 1995 to August 1997
Engine codes: 1Z, AHU, ALE (from November 1997, according to the information provided)
Golf III Cabriolet (1E7) — 90 hp
Diesel 1.9 TDI — August 1995 to May 1998
Engine codes: 1Z, AHU, ALE
Golf III Variant (1H5) — 90 hp
Diesel 1.9 TDI — March 1994 to April 1999
Engine codes: 1Z, AHU, ALE (from May 1997)
Golf III Variant (1H5) — 90 hp
Diesel 1.9 TDI — July 1995 to April 1999
Engine codes: 1Z, AHU, ALE
Golf IV Cabriolet (1E7) — 90 hp
Diesel 1.9 TDI — June 1998 to June 2002
Engine codes: AHU, ALE (from June 1998)
Passat B3/B4 (3A2, 35I) — 90 hp
Diesel 1.9 TDI — October 1993 to August 1996
Engine codes: 1Z (October 1993 to July 1996), AHU
Passat B3/B4 Variant (3A5, 35I) — 90 hp
Diesel 1.9 TDI — October 1993 to May 1997
Engine codes: 1Z (up to July 1996), AHU (from August 1996)
Polo III Classic (6V2) / Flight — 90 hp
Diesel 1.9 TDI — September 1996 to September 2001
Engine codes: AGR, AHU (January 1997 to October 1997), ALE (truncated period data)
Variant Polo (6V5) — 90 hp
Diesel 1.9 TDI — May 1997 to September 2001
Engine codes: AGR, AHU (May 1997 to October 1997), ALE (truncated period data)
Sharan (7M8, 7M9, 7M6) — 90 hp
Diesel 1.9 TDI — September 1995 to March 2010
Engine codes: 1Z, AHU, ANU (from September 1999)
Sharan Van (7M_) — 90 hp
Diesel 1.9 TDI — September 1996 to May 2003
Engine codes: AHU (up to May 2000), ANU (from June 2000)
Vento (1H2) — 90 hp
Diesel 1.9 TDI — September 1993 to September 1998
Engine codes: 1Z (September 1993 to July 1996), AHU (from August 1996)

Additional technical specifications

Product type: hybrid turbo
Engine: 1.9 TDI
Fuel: diesel
Power d’documented origin:’ 90 hp
Documented engine codes: 1Z, AGR, AHU, ALE, ALH, ANU
Installation: configuration plug & play as planned, with no external changes

Assembly instructions

⚠️ WARNING — IMPORTANT BEFORE ASSEMBLY

Search for and correct the cause of the previous failure. Check the lubrication circuit, the supply and the return d’oil, as well as the cleanliness of all the pipes.

Check the intake and ensure there are no foreign objects. Carry out turbo boost in accordance with the relevant guidelines and follow the manufacturer’s instructions. The wastegate must be adjusted during fitting and remapping.

If a lubrication fault is not rectified, it may lead to the turbocharger failing again.

How do you choose the right turbo ?

Check the part number marked on the turbocharger dthe original, then compare the OEM and manufacturer part numbers. Also check the make, model, generation, body style, engine type and power output of 90 hp, the assembly period and the engine code. A single motor can be fitted with several different configurations.

⚠️ Check your turbo’s part numbers

Before placing your order, Compare the part number on your turbocharger d’origin’ using the references given in this fact sheet. Having the same motor does not always guarantee compatibility.

If you are in any doubt, please contact us with the full reference number shown on your turbocharger.

Product Details
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