Hybrid Turbo Bmw 535D 3 0 272 – 11657793402, 12641970000. D hp

Hybrid
BI Hybrid Turbo Bmw  535D 272, 12641970000, 12649700023, 12649700048, 54399700045
  • BI Hybrid Turbo Bmw  535D 272, 12641970000, 12649700023, 12649700048, 54399700045
54399700045
Year: From 2003
Power: 272 hp
displacement: 3,.,0 L
Engine code: Not specified
Preparation course
Exchange
€1,008.00 VAT included

840 tax excl.

Quantity
Manufacturing time: 15-20 working days

Description

This twin-turbo hybrid is designed for the Bmw 535D E60 3.0 D with a 272 hp, manufactured from 2003 onwards. The upgrade comprises high-flow wheels, a 360° bearing stop and high-speed balancing, depending on the selected package.

The three available levels allow you to choose a configuration suited to your engine project, without specifying a final power output. A consistent adaptation of the engine management system and peripherals is required for to make the most of the tuning.

Available tuning packages — Stage 1, Stage 2 and Stage 3

Stage 1
Compressor wheel: high-flow MFS
Thrust bearing: 360° thrust bearing
Balancing: High-speed balancing at 150,000 rpm on a Cimat VSR test bench

This modification is carried out primarily on the compressor impeller in order d to adapt the air flow rate d whilst maintaining a balanced configuration at high speed.

Stage 2
Compressor impeller: High-flow MFS oversized
Inlet casing d: Reprofiled for accommodate the new impeller oversized
Thrust bearing: 360° thrust bearing
Balancing: High-speed balancing at 150,000 rpm on a Cimat VSR test bench

The Stage 2 combines a oversized compressor wheel with a reprofiled d intake housing. This modification is designed to ensure the wheel and its housing operate together under the conditions specified by the tuning programme.

Stage 3
Compressor impeller: MFS high-flow oversized
d' intake housing: Reprofiled for to accommodate the new impeller oversized
Thrust bearing: 360° thrust bearing
Turbine impeller: High-flow oversized
Turbine housing: Reprofiled for ly to accommodate the new impeller oversized
Balancing: High-speed balancing at 150,000 rpm on a Cimat VSR test bench

This configuration alters the compressor and turbine sides. The sizing and re-profiling of the housings influence not only the potential flow rate, but also the turbocharger’s response and its operating range.

What is a hybrid turbo?

A hybrid turbo utilises a turbocharger architecture adapted for accommodate internal modifications. Depending on the stage, these may involve the compressor impeller, the turbine impeller, the housings, the thrust bearing and the balancing.

The aim is d to adapt the compression capacity and air flow rate d. However, a hybrid turbo is not defined solely by the appearance of its impeller: the geometry, the combination of components and the quality of the balancing are decisive factors.

MFS compressor wheel: standard or Performance?

MFS stands for ‘Milled From Solid’, meaning a wheel machined from a solid block. This technology refers to a manufacturing process and does not, on its own, guarantee an increase in air flow d'air. The wheel fitted to this build is described as a high-flow forged aluminium wheel.

A standard MFS impeller can retain a geometry equivalent to that of d the original. An MFS impeller Performance can be given a geometry tailored to the project, for example a different profile or dimensions, provided these modifications are documented.

A standard MFS impeller can be just as shiny as an MFS impeller Performance. It is not its appearance that determines its performance, but its geometry and its ability to move more d air. A higher flow rate can contribute to power output with a suitably tuned engine, though it does not in itself guarantee results.

Why does the geometry of the blades influence the air flow rate d?

The compressor wheel draws in and then compresses the air sent to the engine. Its diameter, profile, height, width and the arrangement of the blades influence its aerodynamic behaviour and the amount d of air displaced under certain conditions.

The result also depends on the casings, the turbine wheel, the boost pressure and the engine mapping. A larger wheel therefore does not automatically guarantee better performance and may alter the response time as well as the range d of optimal operation.

Reliability and balancing of the hybrid turbo

The 360° bearing stop, featured on all three stages, helps to distribute axial forces. It does not eliminate the need d for proper lubrication or d for correct installation.

Each unit undergo d high-speed balancing at 150,000 rpm on a Cimat VSR test bench. This process aims to minimise vibrations and mechanical stresses on the rotor, but does not protect against d oil deficiency, contamination or incorrect installation.

Engine remapping and preparation

The mapping and boost pressure management must be adjusted for to make the most of the hybrid turbo’s characteristics. The wastegate must be adjusted whilst remapping the ECU.

Depending on the level of tuning, it is also advisable to check or d'adjust the injection, exhaust, cooling, intake and relevant drivetrain components. The hybrid turbo does not automatically guarantee a performance gain without appropriate engine configuration.

Turbo part numbers

OEM part numbers

111801056D
11654715774AI01
1165779340207
11657793402AI03
4715774AI01
7793402
779340207
7793402AI03

Manufacturer’s part numbers

12641970000
12649700000
12649700023
12649700048
12649800000
12649800048
12649880000
12649880048
12649900000
12649900048
53269700000
53269800000
53269880000
53269900000
54399700045
54399800045
54399880045
54399900045

Compatible vehicles and assignments

Bmw
535D E60 — 272 hp
3,.0, D — from 2003, end date unspecified
Engine code: not specified

Additional technical specifications

Product type: Twin-turbo hybrid
Engine: 3,.,0 D
Power: 272 hp
Fitting period: From 2003
Installation: Configuration plug & play, with no external modifications indicated

Fitting advice

⚠️ WARNING — IMPORTANT BEFORE INSTALLATION

Identify and rectify the cause of the previous fault before d installing the turbocharger. Check the lubrication circuit, the oil supply and return d as well as the cleanliness of the pipes.

Check the intake for foreign objects. Prime the system in accordance with the applicable recommendations and follow the manufacturer’s instructions.

A lubrication fault that is not rectified may lead to further damage to the turbocharger.

How do you identify the correct turbo?

Check the part number marked on the original turbo d, then compare it with the OEM and manufacturer part numbers in this datasheet.. Also check the make, model, generation, engine type 3.0 D, power output 272 hp, installation period and engine code where available.

An identical engine specification does not always guarantee compatibility, as there may be several different set-ups.

⚠️ Check your turbo’s part numbers

Before ordering, compare the part number marked on your original turbo d with the part numbers listed in this data sheet. An identical engine specification does not always guarantee compatibility.

If you are unsure about the identification or the correct tuning stage, please contact us with the full part number from your turbo.

Product Details
54399700045
Hybrid
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Turbo: specialists in turbochargers since 2012

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