This twin-turbo hybrid is designed for the Bmw 535D E60 3.0 D with a 272 hp, manufactured from 2003 onwards. The upgrade comprises high-flow wheels, a 360° bearing stop and high-speed balancing, depending on the selected package.
The three available levels allow you to choose a configuration suited to your engine project, without specifying a final power output. A consistent adaptation of the engine management system and peripherals is required for to make the most of the tuning.
This modification is carried out primarily on the compressor impeller in order d to adapt the air flow rate d whilst maintaining a balanced configuration at high speed.
The Stage 2 combines a oversized compressor wheel with a reprofiled d intake housing. This modification is designed to ensure the wheel and its housing operate together under the conditions specified by the tuning programme.
This configuration alters the compressor and turbine sides. The sizing and re-profiling of the housings influence not only the potential flow rate, but also the turbocharger’s response and its operating range.
A hybrid turbo utilises a turbocharger architecture adapted for accommodate internal modifications. Depending on the stage, these may involve the compressor impeller, the turbine impeller, the housings, the thrust bearing and the balancing.
The aim is d to adapt the compression capacity and air flow rate d. However, a hybrid turbo is not defined solely by the appearance of its impeller: the geometry, the combination of components and the quality of the balancing are decisive factors.
MFS stands for ‘Milled From Solid’, meaning a wheel machined from a solid block. This technology refers to a manufacturing process and does not, on its own, guarantee an increase in air flow d'air. The wheel fitted to this build is described as a high-flow forged aluminium wheel.
A standard MFS impeller can retain a geometry equivalent to that of d the original. An MFS impeller Performance can be given a geometry tailored to the project, for example a different profile or dimensions, provided these modifications are documented.
A standard MFS impeller can be just as shiny as an MFS impeller Performance. It is not its appearance that determines its performance, but its geometry and its ability to move more d air. A higher flow rate can contribute to power output with a suitably tuned engine, though it does not in itself guarantee results.
The compressor wheel draws in and then compresses the air sent to the engine. Its diameter, profile, height, width and the arrangement of the blades influence its aerodynamic behaviour and the amount d of air displaced under certain conditions.
The result also depends on the casings, the turbine wheel, the boost pressure and the engine mapping. A larger wheel therefore does not automatically guarantee better performance and may alter the response time as well as the range d of optimal operation.
The 360° bearing stop, featured on all three stages, helps to distribute axial forces. It does not eliminate the need d for proper lubrication or d for correct installation.
Each unit undergo d high-speed balancing at 150,000 rpm on a Cimat VSR test bench. This process aims to minimise vibrations and mechanical stresses on the rotor, but does not protect against d oil deficiency, contamination or incorrect installation.
The mapping and boost pressure management must be adjusted for to make the most of the hybrid turbo’s characteristics. The wastegate must be adjusted whilst remapping the ECU.
Depending on the level of tuning, it is also advisable to check or d'adjust the injection, exhaust, cooling, intake and relevant drivetrain components. The hybrid turbo does not automatically guarantee a performance gain without appropriate engine configuration.
⚠️ WARNING — IMPORTANT BEFORE INSTALLATION
Identify and rectify the cause of the previous fault before d installing the turbocharger. Check the lubrication circuit, the oil supply and return d as well as the cleanliness of the pipes.
Check the intake for foreign objects. Prime the system in accordance with the applicable recommendations and follow the manufacturer’s instructions.
A lubrication fault that is not rectified may lead to further damage to the turbocharger.
Check the part number marked on the original turbo d, then compare it with the OEM and manufacturer part numbers in this datasheet.. Also check the make, model, generation, engine type 3.0 D, power output 272 hp, installation period and engine code where available.
An identical engine specification does not always guarantee compatibility, as there may be several different set-ups.
⚠️ Check your turbo’s part numbers
Before ordering, compare the part number marked on your original turbo d with the part numbers listed in this data sheet. An identical engine specification does not always guarantee compatibility.
If you are unsure about the identification or the correct tuning stage, please contact us with the full part number from your turbo.
ALFI TURBO specialises in the sale of turbochargers for for cars, commercial vehicles, heavy goods vehicles, construction machinery, agricultural machinery and boats: new turbochargers, remanufactured units, hybrid turbochargers, Cartridge and turbocharger spare parts. Over 20,000 items are available.
The turbocharger plays a vital role in the operation and performance d of a turbocharged engine. When a turbocharger needs replacing, it is important d to identify the exact part number before ordering.
ALFI TURBO supplies turbochargers for for a wide range of makes and engine types: cars, commercial vehicles, heavy goods vehicles, construction machinery, tractors and agricultural machinery, as well as various marine applications.
You can search for your turbo based on the vehicle or application, engine type, engine code, or directly using d an OEM or manufacturer part number found on your old turbocharger.
Browse our range of new turbochargers for for diesel and petrol engines. ALFI TURBO has over 5,500 new turbochargers in stock for covering a wide range of makes, engine types and turbocharger part numbers.
View new turbochargers →A standard exchange turbo allows you to replace a turbocharger whilst returning the old part where a deposit is required. Our catalogue includes numerous part numbers for from various makes and engine types.
View standard exchange turbochargers →Hybrid turbos are designed for set-ups requiring greater air flow d and higher performance potential than a standard set-up. Specifications depend on the turbo, its tuning and the engine configuration.
View hybrid turbos →The turbo Cartridge, also known as the central turbo cartridge, comprises the main rotating components of the turbocharger. ALFI TURBO has over 6,000 Cartridge for turbo part numbers.
View turbo Cartridge →Our catalogue covers a wide range of d applications fitted with d a turbocharged engine.
A single engine type may have been fitted with several different turbochargers depending on theYear, power output, engine version or technical evolution.. The application alone is therefore not always sufficient for to accurately identify the correct turbo.
Before ordering, note down the part numbers shown on the identification plate d of your old turbocharger. This may be d an OEM part number or d a part number from the turbo manufacturer.
Compare these part numbers with those listed on our product pages.. If in doubt, our team can help you verify the part number you are looking for before you place your order.
A loss of power, an unusual whistling noise, oil consumption d, abnormal smoke or poor engine performance may be linked to a turbocharger fault.
However, a fault that appears to be turbo-related may also stem d from a lubrication issue, d from contaminated oil, d from a foreign object, from the intake or exhaust systems, or d from another engine peripheral component.
It is therefore important to investigate the cause of the fault before fitting a new turbo or a new Cartridge.
Since 2012, ALFI TURBO has been assisting private individuals and professionals in identifying and replacing turbochargers.
A turbocharger failure may be the result d of another engine problem. Before fitting d a new turbo or Cartridge, identify and rectify the cause of the original fault to d avoid d damaging the new part.
Do you have a turbocharger part number but can’t find the matching part? Are you unsure which part number to choose? Send us the details from your old turbo so that our team can help you identify the part you’re looking for.
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