Hybrid Turbo Bmw 2.0 122 – 11657795497, 49135-05760 D hp

Hybrid
Hybrid Turbo bmw 118d 318d 122cv, 49135-05760
  • Hybrid Turbo bmw 118d 318d 122cv, 49135-05760
49135-05760
Year: From 2004
Power: 122, hp and 150 hp
displacement: 2.0
Engine code: Not specified
Gasket kit
Preparation course
Exchange
€541.80 VAT included

451.5 tax excl.

Quantity
Manufacturing time: 15-20 working days

Description

This hybrid turbo is designed for the following engine models: Bmw 2.0 D documented. Depending on the upgrade package selected, the kit comprises a high-flow MFS compressor wheel, a 360° bearing retainer and tailored modifications to the housing and turbine.

The applications listed include, in particular, the Bmw E87 Series 1 and E90/E91 Series 3 models from 2004 onwards. The part number of the original turbo dmust be checked before placing any order.

Available upgrades — Stage 1, Stage 2 and Stage 3

Stage 1
Compressor wheel: MFS high-flow
Thrustbearing: 360° thrust bearing
Balancing: High speed at 150,000 rpm on a Cimat VSR test bench

This modification primarily affects the compressor section in order d to adjust the compression capacity and the d air flow. The result depends on the engine’s configuration and tuning.

Stage 2
Compressor impeller: MFS high-flow oversized
d' intake housing: Reprofiled for accommodate the new impeller oversized
Thrustbearing: 360° thrust bearing
Balancing: High-speed balancing at 150,000 rpm on a Cimat VSR test bench

The Stage 2 combines a oversized compressor wheel with a d intake housing, re-profiled. This configuration can move more air d under certain conditions, with performance depending on the overall set-up.

Stage 3
Compressor impeller: MFS high-flow oversized
d intake housing: Reprofiled for to accommodate the new impeller oversized
Thrustbearing: 360° thrust bearing
Turbine impeller: High-flow oversized
Turbine housing: Reprofiled for ly to accommodate the new impeller oversized
Balancing: High-speed balancing at 150,000 rpm on a Cimat VSR test bench

The Stage 3 modifies the compressor and turbine sides. The re-profiling of the housings allows d'accueillir les roues surdimensionnées, but this configuration requires engine preparation consistent with the characteristics of the turbocharger.

What is a hybrid turbo?

A hybrid turbo uses a turbocharger architecture adapted for to accommodate modified internal components. Depending on the stage, the modification may involve the compressor wheel, the turbine wheel, the housings, the thrust bearing system and balancing.

The aim is d to adapt the compression capacity and air flow rate d. However, a hybrid turbo is not defined solely by the appearance of its impeller: the geometry, the machining of the housings and the overall coherence of the unit are crucial.

MFS compressor wheel: standard or ‘ Performance ’?

MFS stands for ‘Milled From Solid’, meaning a wheel machined from a solid block. This manufacturing process alone does not guarantee an increase in air flow rate d. A standard MFS wheel can retain a geometry equivalent to that d of the original.

An MFS impeller Performance can be given a geometry adapted to the modification: profile, blade height or width, diameter and specific configuration. Only the modifications documented for for each stage should be taken into account.

A standard MFS impeller can be just as efficient as an MFS impeller Performance. It is not its appearance that determines its performance, but its geometry and its ability to move more d'air. A higher flow rate can contribute to power output with a correctly adapted engine set-up, without in itself guaranteeing a gain.

Why does the geometry of the blades influence the air flow rate d?

The compressor impeller draws in and then compresses the air admitted by the engine. Its diameter, profile, height, width and blade arrangement influence its aerodynamic behaviour and the amount d of air it can move under certain conditions.

The result also depends on the compressor housing, the impeller and the turbine housing, the boost pressure and the engine management system. A larger impeller does not automatically guarantee better performance and may alter the response time as well as the range d of optimal operation.

Reliability and balancing of the hybrid turbo

The 360° bearing thrust ring, present on the three documented stages, helps to distribute the axial forces exerted on the rotating assembly. It does not protect the turbocharger against a lack of lubrication, contamination or incorrect installation.

High-speed balancing is carried out at 150,000 rpm on a Cimat VSR test bench. This process aims to limit vibrations and mechanical stresses on the rotor, without compensating for any issues external to the turbocharger.

Engine remapping and preparation

Operating d a hybrid turbo may require adjustments to the engine mapping and boost pressure management. The wastegate must be adjusted when remapping the ECU.

Depending on the level of tuning, the fuel injection, exhaust system, intake air cooling d, clutch or gearbox may also require checking or adjustment. Fitting the turbo does not automatically guarantee a power gain without appropriate engine configuration.

Turbo part numbers

OEM part numbers

7795798F
11657795497
11654716165
4716165
7795798
11657795798
7795496E

Manufacturer’s part numbers

49135-05710
49135-05720
49135-05730
49135-05760
49135-05761

Compatible vehicles and assignments

Bmw
118 E87 — 2.0 D — 122 hp
From 2004, end date unspecified
Engine code: not specified
318 E91 — 2.0 D — 122 hp
From 2004, end date unspecified
Engine code: not specified
320 E90 — 2.0 D 16V — 150 hp
From 2004, end date unspecified
Engine code: not specified

Additional technical specifications

Product type: Hybrid Turbo
Engine: 2.0 D
Documented power outputs: 122 hp and 150 hp
Production period: From 2004, end unspecified
Installation: plug & play configuration, with no documented installation modifications

Fitting advice

⚠️ WARNING — IMPORTANT BEFORE INSTALLATION

Before fitting, identify and rectify the cause of the previous failure. Check the lubrication circuit, the oil supply and return d as well as the cleanliness of the pipes.

Check the inlet for foreign matter. Carry out the priming procedure in accordance with the applicable recommendations and follow the vehicle manufacturer’s instructions.

A lubrication fault that is not rectified may lead to further damage to the turbocharger.

How do you identify the correct turbo?

Check the part number marked on the original turbo d and compare it with the OEM and manufacturer part numbers in this data sheet. Also check the make, model, generation, body style, engine type, power output at hp, production period and engine code where available.

An identical engine specification does not always guarantee compatibility, as there may be several different set-ups for for the same vehicle.

⚠️ Check your turbo’s part numbers

Before ordering, compare the part number marked on your original turbo d with the part numbers listed in this data sheet. An identical engine specification does not always guarantee compatibility.

If you have any doubts about fitting, please contact us with the part number clearly visible on your original turbocharger d.

Product Details
49135-05760
Hybrid
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