Hybrid Turbo Audi, , , 185/200/265/272 – 06F145701F, 53039700105 Seat Skoda Volkswagen 2.0 TFSI hp

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Hybrid
Hybrid Turbo 2.0 Tfsi 185 200 265 272 hp, 53039700105, 06F145701B, 06F145701C, 06F145701F, 06F145701D, 06F145701E,
  • Hybrid Turbo 2.0 Tfsi 185 200 265 272 hp, 53039700105, 06F145701B, 06F145701C, 06F145701F, 06F145701D, 06F145701E,
  • Hybrid Turbo 2.0 Tfsi 185 200 265 272 hp, 53039700105, 06F145701B, 06F145701C, 06F145701F, 06F145701D, 06F145701E,
  • Hybrid Turbo 2.0 Tfsi 185 200 265 272 hp, 53039700105, 06F145701B, 06F145701C, 06F145701F, 06F145701D, 06F145701E,
  • Hybrid Turbo 2.0 Tfsi 185 200 265 272 hp, 53039700105, 06F145701B, 06F145701C, 06F145701F, 06F145701D, 06F145701E,
  • Hybrid Turbo 2.0 Tfsi 185 200 265 272 hp, 53039700105, 06F145701B, 06F145701C, 06F145701F, 06F145701D, 06F145701E,
HYB03-40M-634
Year: From 2004
Power: 185, 200, 265 and 272 hp
displacement: 2.0
Engine code: Not specified
Exchange
Gasket kit
Preparation course
€397.20 VAT included

331 tax excl.

Quantity
Manufacturing time: 15-20 working days

Description

This hybrid turbo for engine options 2.0 TFSI features specialised internal components incorporating an MFS compressor wheel Performance, a 360° bearing stop and high-speed balancing. Three levels of preparation are documented in order to d'adapt the compressor specifications to suit different engine projects'.

The applications listed cover, in particular, several models Audi, , Seat, , Skoda and Volkswagen. Compatibility must always be confirmed using the part number of the turbo fitted to the vehicle.

Available products — Stage 1, Stage 2 and Stage 2+

Stage 1
Compressor wheel: MFS Performance high-speed
Dimensions: 41.00 / 50.96 mm
Blade configuration: 11+0, profile Performance
Bearing stop: 360°
Balancing: 150,000 rpm on a Cimat VSR test bench

This system is based on a high-flow MFS compressor wheel, the geometry of which is designed to adapt the displacement capacity d'air'. The final performance depends on the engine management system and all the associated components.

Stage 2
Compressor wheel: MFS Performance high-speed oversized
Dimensions: 42.00 / 56.08 mm
Blade configuration: 11+0, profile Performance
Carter d'Admission:' Reprofiled for to receive the wheel oversized
Bearing stop: 360°
Balancing: 150,000 rpm on a Cimat VSR test bench

The wheel oversized requires the casing to be re-profiled d'admission'. This set can help to increase the flow rate d'supercharged air under suitable conditions, though this alone does not guarantee a specific engine power output'.

Stage 2+
Compressor wheel: MFS Performance high-speed oversized
Dimensions: 50.00 / 62.50 mm
Blade configuration: 10+0, profile Performance
Carter d'Admission:' Reprofiled for to receive the wheel oversized
Bearing stop: 360°
Balancing: 150,000 rpm on a Cimat VSR test bench

This version uses a wheel with a larger diameter and a specific blade configuration. Such a change may affect the flow rate d'air, response time and optimal operating range; it must form part of a coherent engine tuning programme'.

What is a hybrid turbo ?

A hybrid turbo utilises a suitably adapted turbocharger design for to receive modified internal components. Depending on the design, modifications may relate to the compressor impeller, its dimensions and the geometry of its blades, the casings, the turbine impeller, the thrust bearing system or the balancing.

The aim is d'adjust the compression capacity and flow rate' d'air to meet the engine's requirements'. A hybrid turbocharger is therefore not defined solely by the appearance of its compressor wheel: the combination of components and their mechanical compatibility are crucial.

MFS compressor wheel: standard or Performance ? ?

MFS stands for ‘Milled From Solid’, meaning a wheel machined from a solid block. This term describes the manufacturing process, but does not in itself guarantee an increase in throughput d'air'. A standard MFS wheel can retain a geometry equivalent to that d'origin'.

An MFS wheel Performance may use a geometry suited to the preparation objective, for example a specific diameter, profile or blade arrangement, where these characteristics are documented.

A standard MFS wheel can be just as shiny as an MFS wheel Performance. It is not its appearance that determines its performance, but its geometry and its ability to move more d'air'. A higher flow rate can enable the engine to produce more power with the appropriate engine tuning, although this does not guarantee a performance gain.

Why does the geometry of the blades affect the flow rate? d'air?' ?

The compressor wheel draws in and then compresses the air fed to the engine. Its diameter, profile, height, width and the arrangement of the blades all influence its aerodynamic behaviour. The right geometry can move more d'air within certain operating ranges'.

The result also depends on the compressor housing, the impeller and the turbine housing, the boost pressure and the engine tuning. A larger wheel does not automatically guarantee better performance and may affect response time and conditions doptimal use.

Reliability and balancing of the hybrid turbocharger

The 360° stop, documented for each stage, helps to distribute the axial forces acting on the rotating assembly. It does not exempt d'proper lubrication nor d'a compliant assembly'.

The rotor is balanced at high speed – up to 150,000 rpm – on a Cimat VSR test bench, in order to minimise vibrations and mechanical stresses. However, this balancing does not protect against incorrect installation, contamination or a fault d'oil supply'.

Engine remapping and tuning

It may be necessary to adjust the engine management system for make the most of the hybrid turbo’s features. Mapping, boost pressure, fuel supply, air cooling d'The intake, exhaust, clutch and gearbox must be checked, depending on the vehicle and the level of modification'.

The wastegate must be adjusted during the fitting and remapping of the ECU. A hybrid turbo does not automatically guarantee a power boost without the appropriate engine set-up.

Turbo part numbers

OEM part numbers

06F145701B
06F145701BV
06F145701BX
06F145701C
06F145701CV
06F145701CX
06F145701F
06F145701FV
06F145701FX
06F145701D
06F145701DV
06F145701DX
06F145701E
06F145701EV
06F145701EX
06F145701G
06F145701GV
06F145701GX
06F145701H
06F145701HX

Manufacturer’s part numbers

53039700086
53039700105
53039800086
53039800105
53039880086
53039880105
53039900086
53039900105

Compatible vehicles and assignments

Audi
A3 2.0 TFSI — 200 hp
Engine: 2.0 TFSI — from 2004, end date unspecified
Engine code : not specified
A3 2.0 TFSI — 200 hp
Engine: 2.0 TFSI — from 2006, end date unspecified
Engine code : not specified
A3 2.0 TFSI — 200 hp
Engine: 2.0 TFSI — from 2008, end date unspecified
Engine code : not specified
A3 Series 2 2.0 TFSI — 200 hp
Engine: 2.0 TFSI — from 2004, end date unspecified
Engine code : not specified
A4 2.0 TFSI — 170 hp
Engine: 2.0 TFSI — from 2005, end date unspecified
Engine code : not specified
A4 2.0 TFSI — 200 hp
Engine: 2.0 TFSI — from 2005, end date unspecified
Engine code : not specified
A4 2.0 TFSI — 220 hp
Engine: 2.0 TFSI — from 2005, end date unspecified
Engine code : not specified
A6 2.0 TFSI — 170 hp
Engine: 2.0 TFSI — from 2005, end date unspecified
Engine code : not specified
TT 2.0 TFSI — 200 hp
Engine: 2.0 TFSI — from 2006, end date unspecified
Engine code : not specified
TT 2.0 TFSI — 265/272 hp
Engine: 2.0 TFSI — from 2006, end date unspecified
Engine code : not specified
Seat
Altea 2.0 TFSI — 200 hp
Engine: 2.0 TFSI — from 2005, end date unspecified
Engine code : not specified
Altea XL 2.0 TFSI — 200 hp
Engine: 2.0 TFSI — from 2007, end date unspecified
Engine code : not specified
Exeo 2.0 TFSI — 200 hp
Engine: 2.0 TFSI — from 2009, end date unspecified
Engine code : not specified
Leon 2 2.0 TFSI — 185 hp
Engine: 2.0 TFSI — from 2005, end date unspecified
Engine code : not specified
Leon 2 2.0 TFSI — 200 hp
Engine: 2.0 TFSI — from 2005, end date unspecified
Engine code : not specified
Toledo Series 3 2.0 TFSI — 200 hp
Engine: 2.0 TFSI — from 2005, end date unspecified
Engine code : not specified
Skoda
Laura 2.0 TFSI — 200 hp
Engine: 2.0 TFSI — from 2005, end date unspecified
Engine code : not specified
Octavia 2 2.0 TFSI — 200 hp
Engine: 2.0 TFSI — from 2005, end date unspecified
Engine code : not specified
Octavia 2.0 TFSI — 200 hp
Engine: 2.0 TFSI — from 2005, end date unspecified
Engine code : not specified
Octavia 4 2.0 TFSI — 200 hp
Engine: 2.0 TFSI — from 2005, end date unspecified
Engine code : not specified
Volkswagen
Eos 2.0 TFSI — 200 hp
Engine: 2.0 TFSI — from 2006, end date unspecified
Engine code : not specified
Golf V 2.0 FSI — 200 hp
Engine: 2.0 FSI — from 2004, end date unspecified
Engine code : not specified
Golf V 2.0 GTI — 200 hp
Engine: 2.0 GTI — from 2004, end date unspecified
Engine code : not specified
Golf V 2.0 TFSI — 200 hp
Engine: 2.0 TFSI — from 2004, end date unspecified
Engine code : not specified
Jetta 3 2.0 TFSI — 200 hp
Engine: 2.0 TFSI — from 2004, end date unspecified
Engine code : not specified
Passat B6 2.0 TFSI — 200 hp
Engine: 2.0 TFSI — from 2005, end date unspecified
Engine code : not specified
Scirocco 2.0 TFSI — 200 hp
Engine: 2.0 TFSI — from 2004, end date unspecified
Engine code : not specified
Tiguan 2.0 TFSI — 200 hp
Engine: 2.0 TFSI — from 2004, end date unspecified
Engine code : not specified

Additional technical specifications

Product type: Hybrid Turbo
Documented engine specifications: 2.0 TFSI, , 2.0 FSI and 2.0 GTI by use
Documented power ratings: 170, 185, 200, 220, 265 and 272 hp depending on the vehicle
Documented periods: From 2004 onwards, depending on the allocation
Engine codes: Not specified

Assembly instructions

⚠️ WARNING — IMPORTANT BEFORE ASSEMBLY

Before installation, identify and rectify the cause of the previous fault. Check the lubrication circuit, the supply and the return d'the oil and the cleanliness of the pipes'.

Check the intake and ensure there are no foreign objects present. Carry out the priming in accordance with the relevant guidelines and follow the manufacturer’s instructions. The wastegate must be adjusted during the installation and remapping of the ECU.

If a lubrication fault is not rectified, it may lead to the turbocharger failing again.

How do you choose the right turbo ?

Check the part number marked on the turbocharger d'origin and compare it with the OEM and manufacturer part numbers listed on this sheet'. Also check the make, model, generation, body style, engine type and power output in hp, theYear the mounting code and the engine code, where available. Having the same motor does not always guarantee compatibility.

⚠️ Check your turbo’s part numbers

Before placing your order, Compare the part number on your turbocharger d'origin' using the references given in this fact sheet. Having the same motor does not always guarantee compatibility.

If you are in any doubt, please contact us with the full reference number shown on your turbocharger.

Product Details
HYB03-40M-634
Hybrid
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